Rope Grease.
—For hemp ropes, fuse together 20 pounds of tallow and 30 pounds of linseed oil. Then add 20 pounds of paraffine, 30 pounds of vaseline, and 60 pounds of rosin. Finally mix with 10 pounds of graphite, first rubbed up with 50 pounds of boiled oil. For wire ropes fuse 100 pounds of suint with 20 pounds of dark colophony (rosin). Then stir in 30 pounds of rosin oil and 10 pounds of dark petroleum.
Sheet Metal Lubricant.
—Mix 1 quart of whale oil, 1 pound of white lead, 1 pint of water, and 3 ounces of the finest graphite. This is applied to the metal with a brush before it enters the dies.
Steam Cylinder Lubricant.
—To obtain a very viscous oil that does not decompose in the presence of steam even at a high temperature, it is necessary to expose neutral wool fats, that have been freed from wool-fatty acids, such as crude lanolin or wool wax, either quite alone or in combination with mineral oils, to a high heat. This is best accomplished in the presence of ordinary steam or superheated steam at a heat of 572° F., and a pressure of 50 atmospheres, corresponding with the conditions in the cylinder in which it is to be used. Instead of separating any slight quantities of acid that may arise, they may be dissolved out as neutral salts.
Wooden Gears.
—An excellent lubricating agent for wooden gears consists of tallow, 30 parts (by weight); palm oil, 20 parts; fish oil, 10 parts; and graphite, 20 parts. The fats are melted at moderate heat, and the finely powdered and washed graphite mixed with them intimately by long-continued stirring. The teeth of wooden combs are kept in a perfectly serviceable condition for a much longer time if to the ordinary tallow or graphite grease one-tenth part of their weight of powdered glass is added.

Tests For Lubricants.

In testing lubricants in general, a great deal depends upon the class of work in which they are to be employed. In dealing with lubricating greases the specific gravity should always be determined. The viscosity is, of course, also a matter of the utmost importance. If possible the viscosity should be taken at the temperature at which the grease is to be subjected when used, but this cannot always be done; 300° F. will be found to be a very suitable temperature for the determination of the viscosity of heavy lubricants. Although one of the standard viscosimeters is the most satisfactory instrument with which to carry out the test, yet it is not a necessity. Provided the test be always conducted in exactly the same manner, and at a fixed temperature, using a standard sample for comparison, the form of apparatus used is not of great importance. Most dealers in scientific apparatus will provide a simple and cheap instrument, the results obtained with which will be found reliable. With the exercise of a little ingenuity any one can fit up a viscosimeter for himself at a very small outlay.

Acidity is another important point to {464} note in dealing with lubricating greases. Calculated as sulphuric acid, the free acid should not exceed .01 per cent, and free fatty acids should not be present to any extent. Cylinder oil should dissolve completely in petroleum benzine (specific gravity, .700), giving a clear solution. In dealing with machine oils the conditions are somewhat different. Fatty oils in mixture with mineral oils are very useful, as they give better lubrication and driving power, especially for heavy axles, for which these mixtures should always be used. The specific gravity should be from .900 to .915 and the freezing point should not be above 58° F. The flash point of heavy machine oils is not a matter of great importance. The viscosity of dynamo oils, taken in Engler’s apparatus, should be 15–16 at 68° F. and 3 1/2–4 at 122° F. In dealing with wagon oils and greases it should be remembered that the best kinds are those which are free from rosin and rosin products, and their flash point should be above 212° F.

To Test Grease.
—To be assured of the purity of grease, its density is examined as compared with water; a piece of fat of the size of a pea is placed in a glass of water. If it remains on the surface or sinks very slowly the fat is pure; if it sinks rapidly to the bottom the fat is mixed with heavy matters and coom is the result.

LUSTER PASTE.

This is used for plate glass, picture frames, and metal. Five parts of very finely washed and pulverized chalk; 5 parts of Vienna lime, powdered; 5 parts of bolus, powdered; 5 parts of wood ashes, powdered; 5 parts of English red, powdered; 5 parts of soap powder. Work all together in a kneading machine, to make a smooth, even paste, adding spirit. The consistency of the paste can be varied, by varying the amount of spirit, from a solid to a soft mass.

MAGNESIUM CITRATE.

Magnesium carbonate  10 ounces
Citric acid  20 ounces
Sugar  21 ounces
Oil of lemon     1/2 drachm
Water enough to make 240 ounces

Introduce the magnesium carbonate into a wide-mouthed 2-gallon bottle, drop the oil of lemon on it, stir with a wooden stick: then add the citric acid, the sugar, and water enough to come up to a mark on the bottle indicating 240 ounces. For this purpose use cold water, adding about half of the quantity first, and the remainder when the substances are mostly dissolved. By allowing the solution to stand for a half to a whole day, it will filter better and more quickly than when hot water is used.

MAGNETIC CURVES OF IRON FILINGS, THEIR FIXATION.

One of the experiments made in every physical laboratory in teaching the elements of magnetism and electricity is the production of the magnetic curves by sprinkling iron filings over a glass plate, after the well-known method.

For fixing these curves so that they may be preserved indefinitely, a plate of glass is warmed on the smooth upper surface of a shallow iron chest containing water raised to a suitable temperature by means of a spirit-lamp. A piece of paraffine is placed on the glass, and in the course of 3 or 4 minutes spreads itself evenly in a thin layer over the surface. The glass plate is removed, the surplus paraffine running off. The image is formed with iron filings on the cooled paraffine, which does not adhere to the iron, so that if the image is unsatisfactory the filings may be removed and a new figure taken. To fix the curves, the plate of glass is again placed on the warming stove. Finally, the surface of the paraffine is covered with white paint, so that the curves appear black on a white ground. Very well-defined figures may thus be obtained. A similar though much simpler process consists in covering one surface of stiff white paper with a layer of paraffine, by warming {465} over an iron plate, spreading the filings over the cooled surface, and fixing them with a hot iron or a gas flame.

MANTLES.

These are prepared after processes differing slightly from one another, but all based on the original formula of Welsbach—the impregnation of vegetable fibers with certain mineral oxides in solution, drying out, and arranging on platinum wire.

Lanthanum oxide  30 parts
Yttrium oxide  20 parts
Burnt magnesia  50 parts
Acetic acid  50 parts
Water, distilled 100 parts

The salts are dissolved in the water, and to the solution another 150 parts of distilled water are added and the whole filtered. The vegetable fiber (in its knitted or woven form) is impregnated with this solution dried, and arranged on platinum wire. In the formula the acetic acid may be replaced with dilute nitric acid. The latter seems to have some advantages over the former, among which is the fact that the residual ash where acetic acid is used has a tendency to ball up and make a vitreous residue, while that of the nitric acid remains in powdery form.

Self-igniting Mantles.

—A fabric of platinum wire and cotton thread is sewed or woven into the tissue of the incandescent body; next it is impregnated with a solution of thorium salts and dried. The thorium nitrate in glowing gives a very loose but nevertheless fireproof residue. A mixture of thorium nitrate with platinic chloride leaves after incandescence a fire-resisting sponge possessing to a great extent the property of igniting gas mixtures containing oxygen. Employ a mixture of 1 part of thorium nitrate to 2 1/2 parts of platinic chloride.

MARKING FLUID:

See also Inks and Etching.

For laying out work on structural iron or castings a better way than chalking the surface is to mix whiting with benzine or gasoline to the consistency of paint, and then apply it with a brush; in a few minutes the benzine or gasoline will evaporate, leaving a white surface ready for scribing lines.

MATCHES

(See also Phosphorus.)

Manufacture Of Matches.

—Each factory uses its own methods and chemical mixtures, though, in a general way the latter do not vary greatly. It is {466} impossible here to give a full account of the different steps of manufacture, and of all the precautions necessary to turn out good, marketable matches. In the manufacture of the ordinary safety match, the wood is first comminuted and reduced to the final shape and then steeped in a solution of ammonium phosphate (2 per cent of this salt with 1 or 1 1/2 per cent of phosphoric acid), or in a solution of ammonium sulphate (2 1/2 per cent), then drained and dried. The object of this application is to prevent the match from continuing to glow after it has been burned out. Next the matches are dipped into a paraffine or stearine bath, and after that into the match bath proper, which is best done by machines constructed for the purpose. Here are a few formulas:
I.— Potassium chlorate 2,000 parts
Lead binoxide 1,150 parts
Red lead 2,500 parts
Antimony trisulphide 1,250 parts
Gum arabic   670 parts
Paraffine   250 parts
Potassium bichromate 1,318 parts

Directions: See No. II.

II.— Potassium chlorate 2,000 parts
Lead binoxide 2,150 parts
Red lead 2,500 parts
Antimony trisulphide 1,250 parts
Gum arabic   670 parts
Paraffine   250 parts

Rub the paraffine and antimony trisulphide together, and then add the other ingredients. Enough water is added to bring the mass to a proper consistency when heated. Conduct heating operations on a water bath. The sticks are first dipped in a solution of paraffine in benzine and then are dried. For striking surfaces, mix red phosphorus, 9 parts; pulverized iron pyrites, 7 parts; pulverized glass, 3 parts; and gum arabic or glue, 1 part, with water, quantity sufficient. To make the matches water or damp proof, employ glue instead of gum arable in the above formula, and conduct the operations in a darkened room. For parlor matches dry the splints and immerse the ends in melted stearine. Then dip in the following mixture and dry:

Red phosphorus 3.0 parts
Gum arabic or tragacanth 0.5 parts
Water 3.0 parts
Sand (finely ground) 2.0 parts
Lead binoxide 2.0 parts

Perfume by dipping in a solution of benzoic acid.

III.—M. O. Lindner, of Paris, has patented a match which may be lighted by friction upon any surface whatever, and which possesses the advantages of being free from danger and of emitting no unpleasant odor. The mixture into which the splints are first dipped consists of

Chlorate of potash 6 parts
Sulphide of antimony 2 parts
Gum 1 1/2 parts
Powdered clay 1 1/2 parts

The inflammable compound consists of

Chlorate of potash 2 to 3 parts
Amorphous phosphorus 6 parts
Gum 1 1/2 parts
Aniline 1 1/2 parts

Red or amorphous is substituted for yellow phosphorus in the match heads. The composition of the igniting paste is given as follows:

By weight
Soaked glue (1 to 5 of water) 37.0 parts
Powdered glass  7.5 parts
Whiting  7.5 parts
Amorphous phosphorus (pure) 10.0 parts
Paraffine wax  4.0 parts
Chlorate of potash 27.0 parts
Sugar or lampblack  7.0 parts

Silicate of soda may be substituted for the glue, bichromate of potash added for damp climates, and sulphur for large matches.

The different compositions for tipping the matches in use in different countries and factories all consist essentially of emulsions of phosphorus in a solution of glue or gum, with or without other matters for increasing the combustibility, for coloring, etc.

I.—English.—Fine glue, 2 parts, broken into small pieces, and soaked in water till quite soft, is added to water, 4 parts, and heated by means of a water bath until it is quite fluid, and at a temperature of 200° to 212° F. The vessel is then removed from the fire, and phosphorus, 1 1/2 to 2 parts, is gradually added, the mixture being agitated briskly and continually with a stirrer having wooden pegs or bristles projecting at its lower end. When a uniform emulsion is obtained, chlorate of potassa, 4 to 5 {467} parts; powdered glass, 3 to 4 parts; and red lead, smalt, or other coloring matter, a sufficient quantity (all in a state of very fine powder), are added, one at a time, to prevent accidents, and the stirring continued until the mixture is comparatively cool. The above proportions are those of the best quality of English composition. The matches tipped with it deflagrate with a snapping noise.

II.—German (Böttger).—Dissolve gum arabic, 16 parts, in the least possible quantity of water; add of phosphorus (in powder), 9 parts, and mix by trituration. Then add niter, 14 parts; vermilion or binoxide of manganese, 16 parts, and form the whole into a paste as directed above. Into this the matches are to be dipped, and then exposed to dry. As soon as they are quite dry they are to be dipped into very dilute copal varnish or lac varnish, and again exposed to dry, by which means they are rendered waterproof, or at least less likely to suffer from exposure in damp weather.

III. (Böttger.)—Glue, 6 parts, is soaked in a little cold water for 24 hours, after which it is liquefied by trituration in a heated mortar; phosphorus, 4 parts, is added, and rubbed down at a heat not exceeding 150° F.; niter (in fine powder), 10 parts, is next mixed in, and afterwards red ocher, 5 parts, and smalt, 2 parts, are further added, and the whole formed into a uniform paste, into which the matches are dipped, as before. This is cheaper than the previous one.

IV. (Diesel.)—Phosphorus, 17 parts; glue, 21 parts; red lead, 24 parts; niter, 38 parts. Proceed as above.

Matches tipped with II, III, or IV, inflame without fulmination when rubbed against a rough surface, and are hence termed noiseless matches by the makers.

Safety Paste For Matches.

—The danger of explosion during the preparation of match composition may be minimized by addition to the paste of the following mixture: Finely powdered cork, 3 parts, by weight; oxide of iron, 15 parts; flour, 23 parts; and water, about 40 parts. In practice, 30 parts of gum arabic are dissolved in water, 40 parts, and to the solution are added powdered potassium chlorate, 57 parts, and when this is well distributed, amorphous phosphorus, 7 parts, and powdered glass, 15 parts, are stirred in. The above mixture is then immediately introduced, and when mixing is complete, the composition can be applied to wooden sticks which need not have been previously dried or paraffined. The head of the match is finally coated with tallow, which prevents atmospheric action and also spontaneous ignition.

Most chemists agree that the greatest improvement of note in the manufacture of matches is that of Landstrom, of Jonkoping, in Sweden. It consists in dividing the ingredient of the match mixture into two separate compositions, one being placed on the ends of the splints, as usual, and the other, which contains the phosphorus, being spread in a thin layer upon the end or lid of the box. The following are the compositions used: (a) For the splints: Chlorate of potassa, 6 parts; sulphuret of antimony, 2 to 3 parts; glue, 1 part. (b) For the friction surface: Amorphous phosphorus, 10 parts; sulphuret of antimony or peroxide of manganese, 8 parts; glue, 3 to 6 parts; spread thinly upon the surface, which has been previously made rough by a coating of glue and sand. By thus dividing the composition the danger of fire arising from ignition of the matches by accidental friction is avoided, as neither the portion on the splint nor that on the box can be ignited by rubbing against an unprepared surface. Again, by using the innocuous red or amorphous phosphorus, the danger of poisoning is entirely prevented.

MATRIX MASSES

Matrix For Medals, Coins, Etc.

—I.—Sharp impressions of coins, medals, etc., are obtained, according to Böttger, with the following: Mix molten, thinly liquid sulphur with an equal quantity of infusorial earth, adding some graphite. If a sufficient quantity of this mass, made liquid over a flame, is quickly applied with a spatula or spoon on the coin, etc., an impression of great sharpness is obtained after cooling, which usually takes place promptly. Owing to the addition of graphite the articles do not become dull or unsightly.

II.—Bronze and silver medals should always be coated with a separating grease layer. The whole coin is greased slightly and then carefully wiped off again with a little wadding, but in such a manner {468} that a thin film of grease remains on the surface. Next, a ring of strong cardboard or thin pasteboard is placed around the edge, and the ends are sealed together. Now stir up a little gypsum in a small dish and put a teaspoonful of it on the surface of which the mold is to be taken, distributing it carefully with a badger’s-hair brush, entering the finest cavities, which operation will be assisted by blowing on it. When the object is covered with a thin layer of plaster of Paris, the plaster, which has meanwhile become somewhat stiffer, is poured on, so that the thickness of the mold will be about 1/20 of an inch. The removal of the cast can be effected only after a time, when the plaster has become warm, has cooled again, and has thoroughly hardened. If it be attempted to remove the cast from the metal too early and by the use of force, fine pieces are liable to break off and remain adhering to the model. In order to obtain a positive mold from the concave one, it is laid in water for a short time, so that it becomes saturated with the water it absorbs. The dripping, wet mold is again provided with an edge, and plaster of Paris is poured on. The latter readily flows out on the wet surface, and only in rare cases blisters will form. Naturally this casting method will furnish a surface of pure gypsum, which is not the case if the plaster is poured into a greased mold. In this case the surface of the cast contains a soapy layer, for the liquid plaster forms with oil a subsequently rather hard lime soap. The freshly cast plaster must likewise be taken off only when a quarter of an hour has elapsed, after it has become heated and has cooled again.

MATZOON.

Add 2 ta­ble­spoon­fuls of bakers’ yeast to 1 pint of rich milk, which has been slightly warmed, stirring well together and setting aside in a warm room in a pitcher covered with a wet cloth for a time varying from 6 to 12 hours, according to the season or temperature of the room. Take from this, when curdled, 6 ta­ble­spoon­fuls, add to another pint of milk, and again ferment as before, and continue for five successive fermentations in all, when the product will have become free from the taste of the yeast. As soon as the milk thickens, which is finally to be kept for use, it should be stirred again and then put into a refrigerator to prevent further fermentation. It should be smooth, of the consistence of thick cream, and of a slightly acid taste.

The milk should be prepared fresh every day, and the new supply is made by adding 6 ta­ble­spoon­fuls of the previous day’s lot to a pint of milk and proceeding as before.

The curd is to be eaten with a spoon, not drunk, and preferably with some bread broken into it. It is also sometimes eaten with sugar, which is said not to impair its digestibility.

MEAD.

In its best form Mead is made as follows: 12 gallons of pure, soft water (clean rain water is, next to distilled water, best) are mixed with 30 gallons of expressed honey in a big caldron, 4 ounces of hops added, and the whole brought to a boil. The boiling is continued with diligent skimming, for at least an hour and a half. The fire is then drawn, and the liquid allowed to cool down slowly. When cold, it is drawn off into a clean barrel, which it should fill to the bung, with a little over. A pint of fresh wine yeast or ferment is added, and the barrel put in a moderately warm place, with the bung left out, to ferment for from 8 to 14 days, according to the weather (the warmer it is the shorter the period occupied in the primary or chief fermentation). Every day the foam escaping from the bung should be carefully skimmed off, and every 2 or 3 days there should be added a little honey and water to keep the barrel quite full, and in the meantime a pan or cup should be inverted over the hole, to keep out dust, insects, etc. When fermentation ceases, the procedure varies. Some merely drive in the bung securely and let the liquor stand for a few weeks, then bottle; but the best German makers proceed as follows, this being a far superior process: The liquor is removed from the barrel in which it fermented to another, clean, barrel, being strained through a haircloth sieve to prevent the admission of the old yeast. A second portion of yeast is added, and the liquid allowed to pass through the secondary fermentation, lasting usually as long as the first. The bung is driven into the barrel, the liquid allowed to stand a few days to settle thoroughly and then drawn off into bottles and stored in the usual way. Some add nutmeg, cinnamon, etc., prior to the last fermentation. {469}

MEERSCHAUM:

To Color A Meerschaum Pipe.

—I.—Fill the pipe and smoke down about one-third, or to the height to which you wish to color. Leave the remainder of the tobacco in the pipe, and do not empty or disturb it for several weeks, or until the desired color is obtained. When smoking put fresh tobacco on the top and smoke to the same level. A new pipe should never be smoked outdoors in extremely cold weather.

II.—The pipe is boiled in a preparation of wax, 8 parts; olive oil, 2 parts; and nicotine, 1 part, for 10 or 15 minutes. The pipe absorbs this, and a thin coating of wax is held on the surface of the pipe, and made to take a high polish. Under the wax is retained the oil of tobacco, which is absorbed by the pipe; and its hue grows darker in proportion to the tobacco used. A meerschaum pipe at first should be smoked very slowly, and before a second bowlful is lighted the pipe should cool off. This is to keep the wax as far up on the bowl as possible; rapid smoking will overheat, driving the wax off and leaving the pipe dry and raw.

To Repair Meerschaum Pipes.

—To cement meerschaum pipes, make a glue of finely powdered and sifted chalk and white of egg. Put a little of this glue on the parts to be repaired and hold them pressed together for a moment.

See also Adhesives under Cements.

To Tell Genuine Meerschaum.

—For the purpose of distinguishing imitation meerschaum from the true article, rub with silver. If the silver leaves lead pencil-like marks on the mass, it is not genuine but artificial meerschaum. If no such lines are produced, the article is genuine.

METALS AND THEIR TREATMENT

Metals, Brightening And Deadening, By Dipping:

Brightening Pickle.
—To brighten articles by dipping, the dipping liquid must not be too hot, otherwise the pickled surface turns dull; neither must it be prepared too thin, nor must wet articles be entered, else only tarnished surfaces will be obtained.

For a burnish-dip any aqua fortis over 33° Bé., i. e., possessing a specific gravity of 1.30, may be employed. It is advisable not to use highly concentrated aqua fortis, to reduce the danger of obtaining matt work. It is important that the quantity of oil of vitriol, which is added, {470} is correct. It is added because the action of the aqua fortis is very uncertain. Within a short time it becomes so heated in acting on the metals that it turns out only dull work, and pores or even holes are apt to be the result of the violent chemical action. If the aqua fortis is diluted with water the articles do not become bright, but tarnish. For this reason sulphuric acid should be used. This does not attack the metals; it only dilutes the aqua fortis and distributes the heat generated in pickling over a larger space. It is also much cheaper, and it absorbs water from the aqua fortis and, therefore, keeps it in a concentrated state and yet distributed over the space.

In the case of too much oil of vitriol the dilution becomes too great and the goods are tarnished; if too little is added, the mixture soon ceases to turn out bright articles, because of overheating. On this experience are based the formulas given below.

Dip the articles, which must be free from grease, into the pickle, after they have been either annealed and quenched in diluted sulphuric acid or washed out with benzine. Leave them in the dipping mixture until they become covered with a greenish froth. Then quickly immerse them in a vessel containing plenty of water, and wash them out well with running water. Before entering the dipped articles in the baths it is well to remove all traces of acid, by passing them through a weak soda or potassium cyanide solution and washing them out again. If the brightly dipped goods are to remain bright they must be coated with a thin spirit or zapon lacquer.

Following are two formulas for the pickle:

I.— Aqua fortis, 36° Bé., by weight 100 parts
Oil of vitriol (sulphuric acid), 66° Bé., by weight  70 parts
Cooking salt, by volume   1 1/2 parts
Shining soot (lampblack), by volume   1 1/2 parts
II.— Aqua fortis, 40° Bé., by weight 100 parts
Oil of vitriol, 66° Bé., by weight 100 parts
Cooking salt, by volume   2 parts
Shining soot, by volume   2 parts
Matting Or Deadening Pickle.
—When, instead of brilliancy, a matted appearance is desired for metals, the article is corroded either mechanically or chemically. In the first case it is pierced with fine holes near together, rubbed with emery powder or pumice stone and tamponned. In the other case the corrosion is effected in acid baths thus composed:

Nitric acid of 36° Bé., 200 parts, by volume; sulphuric acid of 56° Bé., 200 parts, by volume; sea salt, 1 part, by volume; zinc sulphate, 1 to 5 parts, by volume.

With this proportion of acids the articles can remain from 5 to 20 minutes in the mixture cold; the prominence of the matt depends on the length of time of the immersion. The pieces on being taken from the bath have an earthy appearance which is lightened by dipping them quickly in a brightening acid. If left too long the matted appearance is destroyed.

Cotton Matt.
—This matt, thus called on account of its soft shade, is rarely employed except for articles of stamped brass, statuettes, or small objects. As much zinc is dissolved in the bath as it will take. The pieces are left in it from 15 to 30 minutes. On coming from the bath they are dull, and to brighten them somewhat they are generally dipped into acids as before described.
Silver Matt.
—Articles of value for which gilding is desired are matted by covering them with a light coating of silver by the battery. It is known that this deposit is always matt, unless the bath contains too large a quantity of potassium cyanide. A brilliant silvering can be regularly obtained with electric baths only by adding carbon sulphide. Four drachms are put in an emery flask containing a quart of the bath fluid and allowed to rest for 24 hours, at the end of which a blackish precipitate is formed. After decanting, a quart is poured into the electric bath for each quart before every operation of silvering.
Dangers Of Dipping.
—The operation of dipping should be carried out only in a place where the escaping fumes of hyponitric acid and chlorine can pass off without molesting the workmen, e. g., under a well-drawing chimney, preferably in a vapor chamber. If such an arrangement is not present the operator should choose a draughty place and protect himself from the fumes by tying a wet sponge under his nose. The vapors are liable to produce very violent and dangerous inflammations of the respiratory organs, coming on in a surprisingly {471} quick manner after one has felt no previous injurious effect at all.

Coloring Metals:

See also Plating.

Processes By Oxidation.
—By heat:—Coloration of Steel.—The steel, heated uniformly, is covered in the air with a pellicle of oxide and has successively the following colors: Straw yellow, blue (480° to 570° F.), violet, purple, water-green, disappearance of the color; lastly the steel reddens. For producing the blue readily, plunge the object into a bath of 25 parts of lead and 1 part of tin; its temperature is sufficient for bluing small pieces.

Bronzing of Steel.—I.—The piece to be bronzed is wet by the use of a sponge with a solution formed of iron perchloride, cupric sulphate, and a nitric acid. It is dried in a stove at 86° F., then kept for 20 minutes over boiling water. It is dried again at 86° F., and rubbed with a scratch brush.

This operation is repeated several times.

Bronzing of Steel.—II.—Rust and grease are removed from the objects with a paste of whiting and soda. They are immersed in a bath of dilute sulphuric acid, and rubbed with very fine pumice-stone powder. They are then exposed from 2 to 3 minutes to the vapor of a mixture of equal parts of concentrated chlorhydric and nitric acids.

The object is heated to 570° to 660° F. until the bronze color appears. When cooled, it is covered with paraffine or vaseline while rubbing, and heated a second time until the vaseline or paraffine commences to decompose. The operation is repeated. The shades obtained are beautiful, and the bronzing is not changeable. By subjecting the object to the vapors of the mixture of chlorhydric and nitric acids, shades of a light reddish brown are obtained. By adding to these two acids acetic acid, beautiful yellow bronze tints are procured. By varying the proportion of these three acids, all the colors from light reddish brown to deep brown, or from light yellow bronze to deep yellow bronze, are produced at will.

Bronzing.—III.—Under the name of Tuker bronze, a colored metal is found in trade which imitates ornamental bronze perfectly. It is obtained by deoxidizing or, if preferred, by burnishing cast iron. A thin layer of linseed oil or of linseed-oil varnish is spread on. It is heated at a temperature sufficient for producing in the open air the oxidation of the metal. The temperature is raised more or less, according as a simple yellow coloration or a deep brown is desired.

Lustrous Black.—In a quantity of oil of turpentine, sulphuric acid is poured drop by drop, stirring continually until a precipitate is no longer formed. Then the whole is poured into water, shaken, decanted, and the washing of the precipitate commenced again until blue litmus paper immersed in the water is no longer reddened. The precipitate will thus be completely freed from acid. After having drained it on a cloth, it is ready for use. It is spread on the iron and burned at the fire.

If the precipitate spreads with difficulty over the metal, a little turpentine can be added. It is afterwards rubbed with a linen rag, soaked with linseed oil, until the surface assumes a beautiful lustrous black. This covering is not liable to be detached.

Bluish Black.—Make a solution composed of nitric acid, 15 parts; cupric sulphate, 8 parts; alcohol, 20 parts; and water, 125 parts. Spread over the metal when well cleaned and grease removed. Dry and rub with linen rag.

Black.—Make a solution composed of cupric sulphate, 80 parts; alcohol, 40 parts; ferric chloride, 30 parts; nitric acid, 20 parts; ether, 20 parts; water, 400 to 500 parts, and pass over the object to be blackened.

Magnetic Oxide.—I.—A coating of magnetic oxide preserves from rust. To obtain it, heat the object in a furnace to a temperature sufficient to decompose steam. Then inject from 4 to 6 hours superheated steam at 1,100° F. The thickness of the layer of oxide formed varies with the duration of the operation. This process may replace zincking, enameling, or tinning.

II.—A deposit of magnetic oxide may be obtained by electrolysis. The iron object is placed at the anode in a bath of distilled water heated to 176° F. The cathode is a plate of copper, or the vessel itself if it is of iron or copper. By electrolysis a layer of magnetic oxide is formed.

In the same way other peroxides may be deposited. With an alkaline solution of litharge a brilliant black deposit of lead peroxide, very adherent, is obtained.

The employment of too strong a current must be avoided. It will produce a pulverulent deposit. To obtain a good coating, it is necessary after leaving the objects for a moment at the opposite {472} pole, to place them at the other pole until the outside is completely reduced, then bring them back to the first place.

Processes By Sulphuration.
—Oxidized Brown Color.—The object is plunged into some melted sulphur mingled with lampblack, or into a liquid containing the flowers of sulphur mingled with lampblack. It is drained and dried. The bronzing obtained resists acids, and may acquire a beautiful polish which has the appearance of oxidized bronze, due perhaps to the formation of ferric sulphide, a sort of pyrites remarkable for its beautiful metallic reflections and its resistance to chemical agents.

Brilliant Black.—Boil 1 part of sulphur and 10 parts turpentine oil. A sulphurous oil is obtained of disagreeable odor. Spread this oil with the brush as lightly as possible, and heat the object in the flame of an alcohol lamp until the patina takes the tint desired. This process produces on iron and steel a brilliant black patina, which is extremely solid.

Blue.—Dissolve 500 drachms of hyposulphite of soda in 1 quart of water, and 35 grains of lead acetate in 1 quart of water. The two solutions mingled are heated to the boiling point. The iron is immersed, and assumes a blue coloration similar to that obtained by annealing.

Deposit Of A Metal Or Of A Non-oxidizable Compound.
—Bronze Color.—Rub the iron smartly with chloride of antimony. A single operation is not sufficient. It is necessary to repeat it, heating the object slightly.

Black.—I.—Make a paste composed of equal parts of chloride of antimony and linseed oil. Spread on the object, previously heated, with a brush or rag; then pass over it a coating of wax and brush it. Finally varnish with gum lac.

II.—Prepare a solution of bismuth chloride, 10 parts; mercury chloride, 20 parts; cupric chloride, 10 parts; hydrochloric acid, 60 parts; alcohol, 50 parts; water, 500 parts. Add fuchsine in sufficient quantity to mask the color.

The mercury chloride is poured into the hydrochloric acid, and the bismuth chloride and cupric chloride added; then the alcohol. Employ this mixture with a brush or a rag for smearing the object. The object may also be immersed in the liquid if it is well cleaned and free from grease. It is dried and afterwards submitted to boiling water for half an hour. The operation is repeated until the wished-for tint is obtained; then the object is passed into the oil bath and taken to the fire without wiping. The object may also be placed for 10 minutes in boiling linseed oil.

Brown Tint.—A solution is made of chloride of mercury, 20 parts; cupric chloride, 10 parts; hydrochloric acid, 60 parts; alcohol, 50 parts; water, 500 parts. The object is plunged into this solution after being well cleaned. The solution may also be applied with a brush, giving two coats. It is afterwards put into hot water. The surface of the object is covered with a uniform layer of vegetable oil. It is placed in a furnace at a high temperature, but not sufficient for carbonizing the oil. The iron is covered with a thin layer of brown oxide, which adheres strongly to the metal, and which can be beautifully burnished, producing the appearance of bronze.

Brilliant Black.—The process begins by depositing on the object, perfectly clean and free from grease, a layer of metallic copper. For this purpose the following solutions are prepared: (a) Cupric sulphate, 1 part; water, 16 parts. Add ammonia until complete dissolution. (b) Chloride of tin, 1 part; water, 2 parts; and chlorhydric acid, 2 parts. The object is immersed in solution b, and afterwards in solution a. In this way there is deposited on the iron a very adherent coating of copper. The object, washed with water, is afterwards rubbed with sulphur, or immersed in a solution of ammonium sulphhydrate. A dull black coating of cupric sulphide is produced, which becomes a brilliant black by burnishing.

Blue Black.—The iron object is first heated according to the previous recipe, but the copper is converted into cupric sulphide, not by a sulphhydrate, but by a hyposulphite. It is sufficient to dip the coppered object into a solution of sodium hyposulphite, acidulated with chlorhydric acid, and raised to the temperature of 175° to 195° F.

Thus a blue-black coating is obtained, unchangeable in air and in water. After polishing, it has the color of blue steel. It adheres strongly enough to resist the action of the scratch brush.

Deposition of Molybdenum.—Iron is preserved from rust by covering it with a coating of molybdenum, as follows: Water, 1,000 parts; ammonium molybdate, 1 part; ammonium nitrate, 15 to 20 parts. Suspend the object at the negative pole of a battery. The current ought to have a strength of 2 to 5 amperes per cubic decimeter.

Deposit of Manganese Peroxide.—The {473} iron or steel is first covered with a coating of manganese peroxide by immersing as an anode in a bath containing about 0.05 per cent of chloride or sulphate of manganese and from 5 to 25 per cent of ammonium nitrate. The bath is electrolyzed cold, making use of a cathode of charcoal. Feeble currents (1 or 2 amperes) produce an adherent and unchangeable deposit.

Bronzing of Cannon.—Prepare a solution of ferric chloride of density 1.281, 14 parts; mercury chloride, 3 parts; fuming nitric acid, 3 parts; cupric sulphate, 3 parts; water, 80 parts. Give to the piece of ordnance 2 or 3 coatings of the solution, taking care always to scratch the preceding layer with a steel brush before spreading the second. Afterwards, the object is plunged in a solution of potassium sulphide in 900 parts of water. It is left in this for 10 days. It is removed by washing with soap and hot water. The object is rinsed, dried, and finally brushed with linseed-oil varnish.

Green Bronzing.—Dissolve 1 part of acetate of silver in 20 parts of essence of lavender; coat the surface of iron with this liquid by means of a brush and raise the temperature to 292° F. A brilliant green color is developed on the surface.

Coating on Steel Imitating Gilding.—The object is first covered by the galvanic method by means of a solution of cyanide of copper and potassium, then covered electrolytically with a thin deposit of zinc. It is dried and cleaned with a little washed chalk and finally immersed in boiling linseed oil. The surface of the piece after a few seconds, at a temperature of 310° F., appears as if there had been a real penetration of copper and zinc; that is to say, as though there were a formation of tombac.

Bronzing of Cast Iron.—The piece, when scraped, is coppered with the following bath: Cupric chloride, 10 parts; hydrochloric acid, 80 parts; nitric acid, 10 parts. It is rubbed with a rag and washed with pure water, and then rubbed with the following solution: Ammonium chlorhydrate, 4 parts; oxalic acid, 1 part; water, 30 parts.

Gilding of Iron and Steel.—Chloride of gold is dissolved either in oil of turpentine or in ether, and this solution is applied with the brush on the metallic surface, after being perfectly scraped. It is allowed to dry, and then heated more or less strongly for obtaining the necessary adherence. When it is dry the gilding is burnished.