| I.— | Cochineal in coarse powder | 6 parts |
|---|---|---|
| Potassium carbonate | 3 parts | |
| Distilled water | 15 parts | |
| Alcohol, 95 per cent | 12 parts | |
| Simple syrup to make 500 parts. | ||
Rub the cochineal and potassium together, adding the water and alcohol little by little, under constant trituration. Let stand overnight, add the syrup, and filter.
| II.— | Carmine, in fine powder | 1 part |
|---|---|---|
| Stronger ammonia water | 4 parts | |
| Distilled water to make | 24 parts. |
Rub up the carmine and ammonia and to the solution add the water, little by little, under constant trituration. If in standing this shows a tendency to separate, a drop or two of ammonia will correct the trouble.
Besides these there is caramel, which, of course, you know.
Pink.—
| III.— | Carmine | 1 part |
|---|---|---|
| Liquor potassæ | 6 parts | |
| Distilled water | 40 parts |
Mix. If the color is too high, dilute with distilled water until the requisite color is obtained.
Dionine Syrup.—Dionine, 1 part; distilled water, 19 parts; simple syrup, 1,980 parts. Mix.
Jaborandi Syrup.—Tincture of jaborandi, 1 part; simple syrup, 19 parts. Mix.
Convallaria Syrup.—Extract of convallaria, 1 part; distilled water, 4 parts; simple syrup, 95 parts. Dissolve the extract in the water and mix.
Codeine Phosphate Syrup.—Codeine phosphate, 3 parts; distilled water, 17 parts; simple syrup, 980 parts. Dissolve the codeine in the water and mix with the syrup.
Licorice Syrup.—Incised licorice root, 4 parts; dilute solution of ammonia, 1 part; water, 20 parts. Mix and macerate for 12 hours at 58° to 66° F. with frequent agitation; press, heat the liquid to boiling, then evaporate to two parts on the water bath; add alcohol, 2 parts; allow to stand for 12 hours; then filter. Add to the filtrate enough simple syrup to bring the final weight to 20 parts.
Maize Stigma Syrup.—Extract of maize stigmas, 1 part; distilled water, 4 parts; simple syrup, 95 parts. Dissolve the extract in the water, filter, and add the syrup.
Ammonium Valerianate Solution.—Ammonium valerianate, 2 parts; alcoholic extract of valerian, 1 part; distilled water, 47 parts.
Kola Tincture.—Powdered kola nuts, 1 part; alcohol, 60 per cent, 5 parts. Macerate for 6 days, press, and filter.
Bidet’s Liquid Vesicant.—Tincture of cantharides, tincture of rosemary, chloroform, equal parts.
Peptone Wine.—Dried peptone, 1 part; Malaga wine, 19 parts. Dissolve without heat and filter after standing for several days. {322}
In the process, a distinction is to be made between etching in relief and etching in intaglio. In relief etching, the design is drawn or painted upon the surface with the liquid etching-ground, so that after etching and removal of the etching-ground, it appears raised. In intaglio etching, the whole surface is covered with the etching-ground, and the design put on with a needle; the ground being thus removed at the points touched by the drawing, the latter, after etching and removal of the etching-ground, is sunken.
Hard: Burgundy pitch, 125 parts; rosin, 125 parts, melted; and walnut oil, 100 parts, added, the whole to be boiled until it can be drawn out into long threads.
For electro-etching, the following ground is recommended: Wax, 4 parts; asphalt, 4 parts; pitch, 1 part.
If absolute surety is required respecting the resistance of the etching-ground to the action of the etching fluids, several etching-grounds are put on, one over the other; first (for instance), a solution of rubber in benzol, then a spirituous shellac solution, and a third stratum of asphalt dissolved in turpentine oil.
If the etching is to be of different degrees of depth, the places where it is to be faint are stopped out with varnish, after they are deep enough, and the object is put back into the bath for further etching.
For putting on a design before the etching, the following method may be used: Cover the metal plate, tin plate for example, with a colored or colorless spirit varnish; after drying, cover this, in a dark room, with a solution of gelatin, 5 parts, and red potassium chromate, 1 part, in water, 100 parts; or with a solution of albumen, 2 parts; ammonium bichromate, 2 parts, in water, 200 parts. After drying, put the plate, covered with a stencil, in a copying or printing frame, and expose to light. The sensitive gelatin stratum will become insoluble at the places exposed. Place in water, and the gelatin will be dissolved at the places covered by the stencil; dry, and remove the spirit varnish from the places with spirit, then put into the etching fluid.
II.—Tartaric acid, 1 part, by weight; mercuric chloride, 15 parts, by weight; water, 420 parts; nitric acid, 16 to 20 drops, if 1 part equals 28 1/2 grains. {323}
III.—Spirit, 80 per cent, 120 parts, by weight; pure nitric acid, 8 parts; silver nitrate, 1 part.
IV.—Pure acetic acid, 30 per cent, 40 parts, by weight; absolute alcohol, 10 parts; pure nitric acid, 10 parts.
V.—Fuming nitric acid, 10 parts, by weight; pure acetic acid, 30 per cent, 50 parts, diluted with water if necessary or desired.
VI.—A chromic acid solution.
VII.—Bromine, 1 part; water, 100 parts. Or—mercuric chloride, 1 part; water, 30 parts.
VIII.—Antimonic chloride, 1 part; water, 6 parts; hydrochloric acid, 6 parts.
II.—Silver acetate, 8 parts, by weight; alcohol, 250 parts; water, 250 parts; pure nitric acid, 260 parts; ether, 64 parts; oxalic acid, 4 parts.
III.—A copper chloride solution.
For lustrous figures on a dull ground, as on sword blades, the whole surface is polished, the portions which are to remain bright covered with stencils and the object exposed to the fumes of nitric acid. This is best done by pouring sulphuric acid, 20 parts, over common salt, 10 parts.
Another compound consists of a boiling solution of potassium chlorate, 2 parts, in water, 20 parts, poured into a mixture of nitric acid, 10 parts, and water, 70 parts. For delicate etchings dilute still more with 100 to 200 parts of water.
Stronger: A boiling solution of potassium chlorate, 25 parts, in water, 250 parts, poured into a mixture of pure hydrochloric acid, 250 parts; water, 400 parts.
Very strong: A boiling solution of potassium chlorate, 30 parts, in water, 300 parts, poured into a mixture of pure hydrochloric acid, 300 parts; water, 300 parts.
For etching on copper a saturated solution of bromine in dilute hydrochloric acid may also be used; or a mixture of potassium bichromate, 1/2 part; water, 1 part; crude nitric acid, 3 parts.
The following are also much used for copper and copper alloys:
I.—A copper chloride solution acidified with hydrochloric acid.
II.—Copper nitrate dissolved in water.
III.—A ferric chloride solution of 30° to 45° Bé. If chrome gelatin or chrome albumen is used for the etching-ground, a spirituous ferric chloride solution is employed. The etching process can be made slower by adding common salt to the ferric chloride solution.
Another compound for the drawing is made of blue vitriol, 2 parts; copper chloride, 3 parts; water, 64 parts; pure hydrochloric acid, 1.1 specific weight. After the drawing is made, lay the plate in dilute nitric acid (1 in 8). {324}
II.—Nitric acid (specific weight, 1.185), 172 parts; water, 320 parts; potassium bichromate, 30 parts.
Ordinary etching, seen under the microscope, consists of a succession of uneven depressions, which widen out considerably at a certain depth. In electro-etching, the line under the microscope appears as a perfectly even furrow, not eaten out beneath, however deeply cut. The work is, accordingly, finer and sharper; the fumes from the acids are also avoided, and the etching can be modified by regulation of the current. The preparation of the surface, by covering, stopping-out, etc., is the same as in ordinary etching. At some uncovered place a conducting wire is soldered on with soft solder, and covered with a coat of varnish. The plate is then suspended in the bath, and acts as the anode, with another similar plate for the cathode. If gradations in etching are desired, the plates are taken out after a time, rinsed, and covered, and returned to the bath.
For the bath dilute acids are used, or saline solutions. Thus, for copper, dilute sulphuric acid, 1 in 20. For copper and brass, a blue vitriol solution. For zinc, white vitriol or a zinc chloride solution. For steel and iron, green vitriol, or an ammonium chloride solution. For tin, a tin-salt solution. For silver, a silver nitrate or potassium cyanide solution. For gold and platinum, gold chloride and platinum chloride solutions, or a potassium cyanide solution. For electro-etching a Leclauché or Bunsen battery is to be recommended. In the former, the negative zinc pole is connected with a plate of the same metal as that to be etched, and the positive iron pole with the plate to be etched. In the Bunsen battery, the carbon pole is connected with the object to be etched, the zinc pole with the metal plate.
II.—The plate must be first polished either with emery or fine pumice stone, and after it has been dried with care, spread thereon a varnish composed of equal parts of yellow wax and essence of turpentine. The solution of the wax in the essence is accomplished in the cold; next a little oil of turpentine and some lampblack are added. This varnish is allowed to dry on, away from dust and humidity. When dry, trace the design with a very fine point. Make a border with modeling wax, so as to prevent the acid from running off. Pour on nitric acid if the plate is of copper, or {325} hydrochloric acid diluted with water if the plate is of zinc, allow the acid to act according to the desired depth of the engraving; wash several times and remove the varnish by heating the plate lightly. Wash with essence of turpentine and dry well in sawdust or in the stove. For relief engraving the designs are traced before the engraving on the plate with the resist varnish instead of covering the plate entirely. These designs must be delicately executed and without laps, as the acid eats away all the parts not protected by the varnish.
II.—Another fluid is fuming hydrochloric acid (specific gravity, 1.19), 10 parts; water, 70 parts. To this add a solution of potassium chlorate, 2 parts, dissolved in 20 parts of hot water. If the articles to be etched are very delicate and fine this should be diluted with from 100 to 200 parts of water.
Names, designs, etc., can be etched on glass in three ways: First, by means of an engraving wheel, a method which requires some manual skill. Second, by means of a sand blast, making a stencil of the name, fixing this on the glass, and then, by means of a blast of air, blowing sand on the glass. Third, by the use of hydrofluoric acid. The glass is covered with beeswax, paraffine wax, or some acid resisting ink or varnish; the name or device is then etched out of the wax by means of a knife, and the glass dipped in hydrofluoric acid, which eats away the glass at those parts where the wax has been cut away.
Fancy work, ornamental figures, lettering, and monograms are most easily and neatly cut into glass by the sand-blast process. Lines and figures on tubes, jars, etc., may be deeply etched by smearing the surface of the glass with beeswax, drawing the lines with a steel point, and exposing the glass to the fumes of hydrofluoric acid. This acid is obtained by putting powdered fluorspar into a tray made of sheet lead and pouring sulphuric acid on it, after which the tray is slightly warmed. The proportions will vary with the purity of the materials used, fluorspar (except when in crystals) being generally mixed with a large quantity of other matter. Enough acid to make a thin paste with the powdered spar will be about right. Where a lead tray is not at hand, the powdered spar may be poured on the glass and the acid poured on it and left for some time. As a general rule, the marks are opaque, but sometimes they are transparent. In this case cut them deeply and fill up with black varnish, if they are required to be very plain, as in the case of graduated vessels. Liquid hydrofluoric acid has been recommended for etching, but is not always suitable, as it leaves the surface on which it acts transparent.
There are two methods of marking bottles—dry etching, or by stamping with etching inks. The first process is usually followed in glass factories. A rubber stamp is necessary for this process, and the letters should be made as large and clean cut as possible without crowding them too much. Besides this, an etching powder is required.
A small quantity of the powder is poured into a porcelain dish, and this is placed on a sand bath or over a gentle fire, and heated until it is absolutely dry, so that it can be rubbed down to an impalpable powder.
The bottle or other glass to be marked must be perfectly clean and dry. The etching powder takes better when the vessel is somewhat warm. The stamp should be provided with a roller which is kept constantly supplied with a viscid oil which it distributes on the stamp and which the stamp transfers to the glass surface. The powder is dusted on the imprint thus made, by means of a camel’s-hair brush. Any surplus falling on the unoiled surface may be removed with a fine long-haired pencil. The printed bottle is transferred to a damp place and kept for several minutes, the dampness aiding the etching powder in its work on the glass surface. The bottle is then well washed in plain water.
Glass cylinders, large flasks, carboys, etc., may be treated in a somewhat different manner. The stamp here is inserted, face upward, between two horizontal boards, in such a manner that its face projects about a quarter of a millimeter (say 0.01 inch) above the surface. Oil is applied to the surface, after which the cylinder, carboy, or what not, is rolled along the board and over the stamp. The design is thus neatly transferred to the glass surface, and the rest of the operation is as in the previous case.
For an etching ink for glassware the following is recommended:
| Ammonium fluoride | 2 drachms |
| Barium sulphate | 2 drachms |
Reduce to a fine powder in a mortar, {326} then transfer to a lead dish and make into a thin writing-cream with hydrofluoric acid or fuming sulphuric acid. Use a piece of lead to stir the mixture. The ink may be put up in bottles coated with paraffine, which can be done by heating the bottle, pouring in some melted paraffine, and letting it flow all around. The writing is done with a quill, and in about half a minute the ink is washed off.
Extreme caution must be observed in handling the acid, since when brought in contact with the skin it produces dangerous sores very difficult to heal. The vapor is also dangerously poisonous when inhaled.
II.—A mixture consisting of ammonium fluoride, common salt, and carbonate of soda is prepared, and then placed in a gutta-percha bottle containing fuming hydrofluoric acid and concentrated sulphuric acid. In a separate vessel which is made of lead, potassium fluoride is mixed with hydrochloric acid, and a little of this solution is added to the former, along with a small quantity of sodium silicate and ammonia. Some of the solution is dropped upon a rubber pad, and by means of a suitable rubber stamp, bearing the design which is to be reproduced, is transferred to the glass vessel that is to be etched.
Hyposulphite of soda and chlorate and nitrate of potash produce nearly the same effects. A large number of mineral substances are attacked by gelatin. Toughened glass is easily etched, and the same is the case with fluorspar and polished marble. A piece of rock crystal, cut at right angles with the axis and coated with isinglass, the action of which seems to be particularly energetic, is likewise attacked at different points, and the parts detached present a conchoidal appearance. The contraction of the gelatin may be rendered visible by applying a coating of glue to sheets of cardboard or lead, which bend backward in drying and assume the form of an irregular cylinder.
Such etching of glass and different mineral substances by the action of gelatin may be employed for the decoration of numerous objects.
Dissolve some common glue in ordinary water, heated by a water bath, and add 6 per cent of its weight of potash alum. After the glue has become perfectly melted, homogeneous, and of the consistency of syrup, apply a layer, while it is still hot, to a glass object by means of a brush. If the object is of ground glass the action of the glue will be still more energetic. After half an hour apply a second coat in such a way as to obtain a smooth, transparent surface destitute of air bubbles. After the glue has become so hard that it no longer yields to the pressure of the finger nail (say, in about 24 hours), put the article in a warmer place, in which the temperature must not exceed 105° F. When the object is removed from the oven, after a few hours, the glue will detach itself with {327} a noise and removes with it numerous flakes of glass. All that the piece then requires is to be carefully washed and dried.
The designs thus obtained are not always the same, the thickness of the coat of glue, the time of drying, and various other conditions seeming to act to modify the form and number of the flakes detached.
It is indispensable to employ glass objects of adequate thickness, since, in covering mousseline glass with a layer of glue, the mechanical action that it has to support during desiccation is so powerful that it will break with an explosion. Glue, therefore, must not be allowed to dry in glass vessels, since they would be corroded and broken in a short time.
Liquid I, in one bottle.—Dissolve 36 parts of sodium fluoride in 500 parts of distilled water and add 7 parts of potassium sulphate.
Liquid II, in another bottle.—Dissolve zinc chloride, 14 parts, in 500 parts of distilled water, and add 65 parts of concentrated hydrochloric acid.
For use mix equal parts together and add a little dissolved India ink to render the writing more visible.
The mixing cannot, however, be conducted in a vessel. It is best to use a cube of paraffine which has been hollowed out.
| I.— | Iodine | 2 parts |
|---|---|---|
| Potassium iodide | 5 parts | |
| Water | 40 parts | |
| II.— | Nitric acid | 60 parts |
| Water | 120 parts | |
| Alcohol | 200 parts | |
| Copper nitrate | 8 parts | |
| III.— | Glacial acetic acid | 4 parts |
| Nitric acid | 1 part | |
| Alcohol | 1 part |
IV.—Mix 1 ounce sulphate of copper, 1/4 ounce alum, 1/2 teaspoonful of salt (reduced to powder), with 1 gill of vinegar and 20 drops of nitric acid. This fluid can be used either for etching deeply or for frosting, according to the time it is allowed to act. The parts of the work which are not to be etched should be protected with beeswax or some similar substance.
V.—Nitric acid, 60 parts; water, 120 parts; alcohol, 200 parts; and copper nitrate, 8 parts. Keep in a glass-stoppered bottle. To use the fluid, cover the surface to be marked with a thin even coat of wax and mark the lines with a machinist’s scriber. Wrap clean cotton waste around the end of the scriber or a stick, and dip in the fluid, applying it to the marked surface. In a few minutes the wax may be scraped off, when fine lines will appear where the scriber marked the wax. The drippings from a lighted wax candle can be used for the {328} coating, and this may be evenly spread with a knife heated in the candle flame.
VI.—For Hardened Steel.—Heat an iron or an old pillar-file with a smooth side, and with it spread a thin, even coat of beeswax over the brightened surface to be etched. With a sharp lead pencil (which is preferable to a scriber) write or mark as wanted through the wax so as to be sure to strike the steel surface. Then daub on with a stick etching acid made as follows: Nitric acid, 3 parts; muriatic acid, 1 part. If a lead pencil has been used the acid will begin to bubble immediately. Two or three minutes of the bubbling or foaming will be sufficient for marking; then soak up the acid with a small piece of blotting paper and remove the beeswax with a piece of cotton waste wet with benzine, and if the piece be small enough dip it into a saturated solution of sal soda, or if the piece be large swab over it with a piece of waste. This neutralizes the remaining acid and prevents rusting, which oil will not do.
If it is desired to coat the piece with beeswax without heating it, dissolve pure beeswax in benzine until of the consistency of thick cream and pour on to the steel, and even spread it by rocking or blowing, and lay aside for it to harden; then use the lead pencil, etc., as before. This method will take longer. Keep work from near the fire or an open flame.
EUCALYPTUS BONBONS FOR COLDS AND COUGHS: See Cold and Cough Mixtures.
EXPECTORANTS: See Cold and Cough Mixtures.
Explosives may be divided into two great classes—mechanical mixtures and chemical compounds. In the former the combustible substances are intimately mixed with some oxygen supplying material, as in the case of gunpowder, where carbon and sulphur are intimately mixed with potassium nitrate; while gun cotton and nitro-glycerine are examples of the latter class, where each molecule of the substance contains the necessary oxygen for the oxidation of the carbon and hydrogen present, the oxygen being in feeble combination with nitrogen. Many explosives are, however, mechanical mixtures of compounds which are themselves explosive, e. g., cordite, which is mainly composed of gun cotton and nitro-glycerine.
The most common and familiar of explosives is undoubtedly gunpowder. The mixture first adopted appears to have consisted of equal parts of the three ingredients—sulphur, charcoal, and niter; but some time later the proportions, even now taken for all ordinary purposes, were introduced, namely:
| Potassium nitrate | 75 parts |
| Charcoal | 15 parts |
| Sulphur | 10 parts |
| 100 parts |
Since gunpowder is a mechanical mixture, it is clear that the first aim of the maker must be to obtain perfect incorporation, and, necessarily, in order to obtain this, the materials must be in a very finely divided state. Moreover, in order that uniformity of effect may be obtained, purity of the original substances, the percentage of moisture present, and the density of the finished powder are of importance.
The weighed quantities of the ingredients are first mixed in gun metal or copper drums, having blades in the interior capable of working in the opposite direction to that in which the drum itself is traveling. After passing through a sieve, the mixture (green charge) is passed on to the incorporating mills, where it is thoroughly ground under heavy metal rollers, a small quantity of water being added to prevent dust and facilitating incorporation, and during this process the risk of explosion is greater possibly than at any other stage in the manufacture. There are usually 6 mills working in the same building, with partitions between. Over the bed of each mill is a horizontal board, the “flash board,” which is connected with a tank of water overhead, the arrangement being such that the upsetting of one tank discharges the contents of the other tanks onto the corresponding mill beds below, so that in the event of an accident the charge is drowned in each case. The “mill cake” is now broken down between rollers, the “meal” produced being placed in strong oak boxes and subjected to hydraulic pressure, thus increasing its density and hardness, at the same time bringing the ingredients into more intimate contact. After once more breaking down the material (press cake), the powder only requires special treatment to adapt it for the various purposes for which it is intended.
The products of the combustion of powder and its manner of burning are {329} largely influenced by the pressure, a property well illustrated by the failure of a red-hot platinum wire to ignite a mass of powder in a vacuum, only a few grains actually in contact with the platinum undergoing combustion.
Nitro-glycerine is a substance of a similar chemical nature to gun cotton, the principles of its formation and purification being very similar, only in this case the materials and product are liquids, thereby rendering the operations of manufacture and washing much less difficult. The glycerine is sprayed into the acid mixture by compressed-air injectors, care being taken that the temperature during nitration does not rise above 86° F. The nitro-glycerine formed readily separates from the mixed acids, and being insoluble in cold water, the washing is comparatively simple.
Nitro-glycerine is an oily liquid readily soluble in most organic solvents, but becomes solid at 3° or 4° above the freezing point of water, and in this condition is less sensitive. It detonates when heated to 500° F., or by a sudden blow, yielding carbon dioxide, oxygen, nitrogen, and water. Being a fluid under ordinary conditions, its uses as an explosive were limited, and Alfred Nobel conceived the idea of mixing it with other substances which would act as absorbents, first using charcoal and afterwards an infusorial earth, “kieselguhr,” and obtaining what he termed “dynamite.” Nobel found that “collodion cotton”—soluble gun cotton—could be converted by treatment with nitro-glycerine into a jellylike mass which was more trustworthy in action than the components alone, and from its nature the substance was christened “blasting gelatin.”
Nobel took out a patent for a smokeless powder for use in guns, in which these ingredients were adopted with or without the use of retarding agents. The powders of this class are ballistite and filite, the former being in sheets, the latter in threads. Originally camphor was introduced, but its use has been abandoned, a small quantity of aniline taking its place.
Sir Frederick Abel and Prof. Dewar patented in 1889 the use of trinitro-cellulose and nitro-glycerine, for although, as is well known, this form of nitro-cellulose is not soluble in nitro-glycerine, yet by dissolving the bodies in a mutual solvent, perfect incorporation can be attained. Acetone is the solvent used in the preparation of “cordite,” and for all ammunition except blank charges a certain proportion of vaseline is also added. The combustion of the powder without vaseline gives products so free from solid or liquid substances that excessive friction of the projectile in the gun causes rapid wearing of the rifling, and it is chiefly to overcome this that the vaseline is introduced, for on explosion a thin film of solid matter is deposited in the gun, and acts as a lubricant.
The proportion of the ingredients are:
| Nitro-glycerine | 58 parts |
| Gun-cotton | 37 parts |
| Vaseline | 5 parts |
Gun cotton to be used for cordite is prepared as previously described, but the alkali is omitted, and the mass is not submitted to great pressure, to avoid making it so dense that ready absorption of nitro-glycerine would not take place. The nitro-glycerine is poured over the dried gun cotton and first well mixed by hand, afterwards in a kneading machine with the requisite quantity of acetone for 3 1/2 hours. A water jacket is provided, since, on mixing, the temperature rises. The vaseline is now added, and the kneading continued for a similar period. The cordite paste is first subjected to a preliminary pressing, and is finally forced through a hole of the proper size in a plate either by hand or by hydraulic pressure. The smaller sizes are wound on drums, while the larger cordite is cut off in suitable lengths, the drums and cut material being dried at 100° F., thus driving off the remainder of the acetone.
Cordite varies from yellow to dark brown in color, according to its thickness. When ignited it burns with a strong flame, which may be extinguished by a vigorous puff of air. Macnab and Ristori give the yield of permanent gases from English cordite as 647 cubic centimeters, containing a much higher per cent of carbon monoxide than the gases evolved from the old form of powder. Sir Andrew Noble failed in attempts to detonate the substance, and a rifle bullet fired into the mass only caused it to burn quietly.