Fig. 1,549.—Diagram of three phase mesh grouping, commonly called delta grouping owing to its resemblance to the Greek letter Δ. The voltage at the terminals is equal to the voltage in one phase, and the current in each line is equal to the vector sum of the currents in two phases, that is, it is equal to √3 multiplied by the current in one phase.
Ques. What other name is given to this style of connection, and why?
Ans. It is commonly called a delta grouping on account of the resemblance of its diagrammatic representation to the Greek letter Δ.
Fig. 1,550.—Three phase winding with short coils. The use of short coils as here shown, in which the coil breadth = ⅔ pole pitch, avoids the necessity of overlapping.
In polyphase working, it is evident that by the use of four equal independent windings on the armature, connected to eight terminals or slip rings, a two phase alternator can be built to supply currents of equal voltage to four independent circuits. Likewise, by the use of three equal independent windings, connected to six terminals or slip rings, a three phase alternator can be made to supply three independent circuits.
This is not the usual method employed in either case, however, as the star grouping or mesh grouping methods of connection not only gives the same results, but also, in star grouping, a greater plurality of voltages for the same machine, and a higher voltage between its main terminals.
Radial diagrams of the arrangement and connections of Y grouping of lap windings and wave windings for three phase alternators are shown by figs. 1,551 and 1,552.
Fig. 1,551.—Radial diagram of three phase lap winding with star connection.
Ques. In three phase star grouping, what is the point where the phases join, called?
Ans. The star point.
Ques. In a three phase star connected alternator what is the voltage between any two collector rings?
Ans. It is equal to the voltage generated per phase multiplied by √3 or 1.732.
Fig. 1,552.—Radial diagram of three phase wave winding with star connection.
Ques. In a three phase star connected alternator what is the value of the current in each line?
Ans. The same as the current in each phase winding.
Figs. 1,553 and 1,554.—Gramme ring armatures showing three phase star and mesh connections, respectively, with direction of currents in the coils. In the figures, the coils A, B, C, are spaced at equidistant positions on the ring core. The arrow heads represent the directions of the induced pressures or currents for the position shown, the rotation being clockwise. In coil A the pressure is increasing, in coil B it is diminishing, but is in the same direction as in A, whereas in coil C it is also diminishing, but is in the opposite direction to what it is in coils A and B. As the rings rotate the three coils have similar alternations of pressure induced in them, but differ in phase. If a, b and c be joined to collector rings three phase currents can be supplied to the outer circuits. In fig. 1,553 at the instant represented a and b are giving their current to their lines, while c is receiving from its line a current equal to the sum of a and b. In fig. 1,554, at the instant represented, the currents sent out from a will be equal to the sum of the currents in x and y, and intermediate between them in phase. The current from b will be equal to the difference of the currents in z and y, and of intermediate phase, while similarly the current received by c will be equal to the sum of the currents in x and z.
Ques. What is the value of the total output in watts of a star connected alternator?
Ans. It is equal to the sum of the outputs of each of the three phases. When working on a non-inductive load, the total output of a star connected alternator is equal to √3 multiplied by the product of the line current and line voltage.
Ques. What is the value of the line voltage in a three phase delta connected alternator?
Ans. It is equal to the voltage generated in each phase.
Ques. What is the value of the line current in a three phase delta connected alternator?
Ans. It is equal to the current in each phase multiplied by √3.
Ques. What is the total output of a three phase delta connected alternator working on a non-inductive load?
Ans. The total watts is equal to √3 multiplied by the product of the line current and the line voltage.
Figs. 1,555 to 1,557.—Separate coils, and section of Allis-Chalmers alternator with coils in place. Numerous openings are provided in the frame through which air currents, set up by the revolving field, can pass freely and carry off heat. Shields are provided to protect the armature coils where they project beyond the core. In assembling the core spacing segments are placed at intervals to form ventilating ducts. After the coils have been covered with insulating materials and treated with insulating compound, the parts that are to lie in the slots are pressed to exact size in steam heated moulds. This runs the insulating material into all the small spaces in the coil so as to exclude moisture, it also makes the coil structure firm and solid. The projecting ends of the coils are heavily taped, suitable supports being provided for the coil connections so that they cannot become displaced on account of stresses due to short circuits or other causes. On high pressure machines the armature terminals are arranged so that it is impossible for an attendant to make accidental contact with them.
Ques. What are the features of the star connection?
Ans. It gives a higher line voltage than the delta connection for the same pressure generated per phase, hence it is suited for machines of high voltage and moderate current.
The delta connection gives a lower line voltage than the star[5] connection for the pressure generated per phase, and cuts down the current in the inductors; since the inductors, on this account, may be reduced in size, the delta connection is adapted to machines of large current output.
[5] NOTE.—In the star connected armature the proper ends to connect to the common terminal or star point are determined as follows: Assume that the inductor opposite the middle of a pole is carrying the maximum current, and mark its direction by an arrow. Then the current in the inductors on either side of and adjacent to it will be in the same direction. As the maximum current must be coming from the common terminal, the end toward which the arrow points must be connected to one of the rings, while the other end is connected to the common terminal. The current in the two adjacent inductors evidently must be flowing into the common terminal, hence the ends toward which the arrows point must be connected to the common terminal, while their other ends are connected to the remaining two rings.
Fig. 1,558.—Diagram of Westinghouse two phase composite wound alternator, showing connections between two phase armature and a single phase rectified and composite field winding. The arrangement makes use of a series transformer, mounted on the spokes of the armature. By means of this series transformer the voltage delivered to the rectifying commutator and the fields is much less than that generated by the machine. The armature of this machine is of the closed coil single winding type, all the armature inductors being connected with each other to form a closed circuit which resembles to a certain extent the ordinary drum winding of a multipolar direct current machine. This winding is tapped out at two points per pole just as is the continuous winding of a two phase rotary converter, these taps running to collector rings through which the currents are delivered to the outside circuits. On account of this connection of both phases to one winding there is a definite voltage set up between the inductors of phase A, and of phase B, this voltage being shown by the figures given in the diagram. The arrangement is adapted for two phase work by fitting the series transformer for the auxiliary field excitation with two primaries connected respectively in one leg of each of the two phases; thus the transformer is excited by two currents normally ¼ period out of phase with each other. The result upon the secondary is a combination of the effects of the two primary currents, the voltage delivered by the secondary being intermediate in phase between those pressures which would be separately set up by the two primaries. This combination effect is shown in the small diagram in the upper right hand corner of the illustration. If OA be the effect set up in the secondary of the series transformer by the primary current of phase A, and OB be the effect set up by the primary current of phase B, OC represents in magnitude and phase relation the resultant effect upon the secondary. It is readily seen that this resultant is not equal to the arithmetical sum of the two components since, to a certain extent, they work at cross purposes. However, if either one of them increase the resultant effect increases, although not in exact proportion. If the load remain balanced, the two components remaining equal to each other, the resultant OC varies in exact proportion to any changes in the components. If the load become unbalanced, the resultant swings around more nearly into phase with the larger load; thus if OB become greater, OA remaining the same, OC swings around, becoming more nearly horizontal. This requires a readjustment of the position of the brushes on the commutator to set them properly for minimum sparking, an adjustment exactly similar to that required when the power factor of the load changes.
Fig. 1,559.—Diagram of Westinghouse three phase composite wound alternator. The armature inductors are of the closed coil or delta connected type, but are tapped at three points per pair or poles to the three collector rings. All three connections between the armature coils and the collector rings run through primary circuits of the series transformer within the armature, these three primaries each giving their own effect upon the secondary. Since the resultant of three equal alternating electromotive forces 120° apart is zero, so that some special arrangement must be adopted to make these electromotive forces act with instead of against each other. The arrangement is a reversal of the connections of one of the primaries of the series transformer. This is shown in the case of the lowest primary indicated in the diagram. The combination of the effects of the three primaries is again indicated in the small vector diagram in the upper right hand corner. Here OA is the effect of one primary, OB that of another ⅓ of a period displaced from the former in phase, and OC that which the third would exert were it not reversed, but the reversal brings the effect of this third coil into the phase relation OD, so that the three are only 60° apart. The combination of OA and OB is equal to OC, which combined again with OD gives a resultant effect, OE. In this case, as in the other, the effect upon the series field does not remain exactly proportional to the load unless the latter is balanced; in fact, an increased current through the one leg represented by OD, affects the series field as much as an equal increase in each of the other legs put together. Practically, however, any increase of the load—distributed as it must be in two legs at least—increases the field excitation so that proper regulation is secured.
Ques. How is the path and value of currents in a delta connected armature determined?
Ans. Starting with the inductors of one phase opposite the middle of the poles, assume the maximum current to be induced at this moment; then but one-half of the same value of current will be induced at the same moment in the other two phases, and its path and value will best be shown by aid of fig. 1,560, in which X may be taken as the middle collector ring, and the maximum current to be flowing from X toward Z. It will be seen that no current is coming in through the line Y, but part of the current at Z will have been induced in the branches b and c.
Fig. 1,560.—Diagram showing determination of path and value of current flowing in delta connected armature.
Ques. Since most three phase windings can be connected either Y or delta, what should be noted as to the effects produced?
Ans. With the same winding, the delta connection will stand 1.732 as much current as the Y connection, but will give only 1 ÷ 1.732 or .577 as much voltage.
Fig. 1,561.—Triumph brushes and brush holder. The holder is of the box type provided with an adjustable tension spring, making the brushes self-feeding. Each holder is carried on insulated studs attached to a cast iron yoke which is mounted on the bearing.
Fig. 1,562.—Diagram of Y connection with a common return wire. When the three lines leading from a, b and c are equal in resistance and reactance, or in other words when the system is balanced, the currents of the three phases are equal and are 120° apart in phase (each current lagging behind its pressure by the same amount as the others) and their sum is at each instant equal to zero. In this case the resultant current being equal to zero there is no need of a common return wire. However, in some cases, where power is distributed from transformers or three wire systems, the different branches are liable to become unbalanced. Under such circumstances the common return wire is sometimes used, being made large enough to take care of the maximum unbalancing that may occur in operation. The return wire is used sometimes on alternators that furnish current mostly for lighting work.
Chain or Basket Winding.—One disadvantage in ordinary two-range windings is that two or three separate shapes of coil are required. The cost of making, winding, and supplying spares would be less if one shape of coil could be made to do for all phases. One way of accomplishing this is by the method of chain winding, in which the two sides of each coil are made of different lengths, as shown in fig. 1,563, and bent so that they can lie behind one another.
Fig. 1,563.—Diagram showing chain winding. In this method of winding the coils are all similar with long and short sides. It obviates the extra cost of making coils of several different shapes. The diagram represents a winding for one slot per pole per phase.
Fig. 1,564.—General Electric terminal board showing cables leading to three phase winding.
In the case of open slots the coils may be former wound and afterwards wedged into their places.
In chain winding the adjacent coils link one another as in a chain (hence, the name); the winding is similar to a skew coil winding. This plan of winding is supposed to have some advantage in keeping coils of different phases further separated than the two range plan.
Fig. 1,565.—Section of armature winding of Allis-Chalmers 500 kw. three phase water wheel alternator. The coils are of the concentrated "half" type. Each coil is completely insulated before being placed on the core and no insulation is placed in the slot itself. The ends of the coils where they project beyond the slots are heavily taped. Where necessary suitable supports are provided for the coil connections so that they cannot become displaced on account of stresses due to short circuits or other causes. The winding is of the "chain" type. This is shown by the way the coils are connected together at the right. The armature terminals are either provided with insulated connectors or are led to a marble terminal board on which the terminals are so mounted and protected that it is impossible for an attendant to make accidental contact with them. The position of the illustration would indicate a horizontal alternator but the machine is of the vertical type; the lug on the right shows this, being used for adjusting the alternator on the foundation.
Skew Coil Winding.—In this type of winding the object is to shape the coils so that all may be of one pattern. This is accomplished by making the ends skew shape as shown in figs. 1,566 to 1,568.
Figs. 1,566 to 1,568.—Views of a section of skew coil winding; so called on account of the skew shape given to the coil ends in order that all the coils may be of one shape.
Fed-in Winding.—This name is given to a type of winding possible with open or only partially closed slots, in which coils previously formed are introduced, only a few inductors at a time if necessary. They are inserted into the slots from the top, the slot being provided with a lining of horn fibre or other suitable material, which is finally closed over and secured in place by means of a wedge, or by some other suitable means. An example of a fed-in winding is shown in figs. 1,566 and 1,568.
Imbricated Winding.—This is a species of spiral coil winding in which the end connections are built up one above the other, either in a radial, or in a horizontal direction.
The winding is used especially on the armatures of turbine alternators and dynamos.
Spiral Winding.—This is a winding in which "spiral" coils, as shown in fig. 1,569, are used. The spiral form of coil is very extensively used for armature windings of alternators.
Fig. 1,569.—Diagram showing a spiral coil. This type of coil is one in which each successive turn lies entirely within the previous turn, starting with the outermost turn of the coil. The successive turns of a spiral coil are thus not of the same size, and are not overlapping as in a "lap" coil.
Mummified Winding.—The word mummified as applied to a winding is used to express the treatment the coils of the winding receive in the making; that is, when a winding, after being covered with tape or other absorbent material, is saturated in an insulating compound and baked until the whole is solidified, it is said to be mummified.
Shuttle Winding.—This type of winding consists of a single coil having a large number of turns, wound in two slots spaced 180° apart. It was originally used on Siemens' armature and is now used on magnetos, as shown in figs. 1,459 to 1,461.
Fig. 1,570.—Frame and armature winding of Westinghouse pedestal bearing alternator. Armature frames are of cast iron and ventilated. Interior transverse ribs strengthen the frame and support the core laminations. The armature core is built up of annealed and japanned punched laminations. Armature slots are open. Armature coils are form wound, impregnated, and interchangeable; they are held in place with fiber wedges. Ventilating spaces are provided at intervals in the armature core and also between all coil ends.
Creeping Winding.—Another species of winding, known as a creeping winding is applicable to particular cases.
If three adjacent coils, each having a pitch of 120 electrical degrees, be set side by side, they will occupy the same breadth as 4 poles, and, by repetition, will serve for any machine having a multiple of 4 poles, but cannot be used for machines with 6, 10 or 14 poles. Fig. 1,571 shows this example.
Figs. 1,571 and 1,572.—Diagram of creeping windings. Fig. 1,571, three coils subtending four poles; fig. 1,572, nine coils subtending eight poles.
In the same way 9 coils, each of 160 electrical degrees, will occupy the same angular breadth as 8 poles.
Further, 9 coils of 200 electrical degrees will occupy the same angular breadth as 10 poles.
Now of these 9 coils, any three contiguous ones are nearly in phase, if wound alternately clockwise and counter-clockwise.
For the 8 pole machine, the phase difference between adjacent coils is 20 degrees.
For the 10 pole machine, the phase difference is also 20 degrees.
The cosine of 20 degrees is .9397, consequently, if 3 adjacent coils be united in series, their joint pressure will be 2.897 multiplied by that of the middle one of the three.
The 9 coils may therefore be joined up in three groups of 3 adjacent coils, for the three phases.
Fig. 1,573.—Developed diagram of creeping winding: nine coils subtending ten poles.
Fig. 1,574.—Triumph pedestal and brush rigging for large revolving field alternators. Carbon brushes are used, carried in box type brush holders. The stand or pedestal here shown is the kind used with the engine and fly wheel types of alternator. The brush studs are mounted on the stand in such a manner that the brushes are easily accessible. The latter carry only the low voltage direct current necessary for exciting the field.
By repetition, the same grouping will suit for any machine having a multiple of 8 or of 10 poles. These two cases are illustrated in figs. 1,572 and 1,573. In the figures, the coils are represented as occupying two slots each, but they might be further distributed.
Turbine Alternator Winding.—For the reason that steam turbines run at so much higher speed than steam engines, the construction of armatures and windings for alternators intended to be direct connected to turbines must be quite different from those driven by steam engines. Accordingly, in order that the frequency be not too high, turbine driven alternators must have very few poles—usually two or four, but rarely six.
Figs. 1,575 and 1,576.—Westinghouse turbine alternator armature construction. Fig. 1,575. View showing dovetail grooves in armature casting; fig. 1,576, laminæ assembled in dovetail grooves of armature casting.
The following table will show the relation between the revolutions and frequencies for the numbers of poles just designated.
| Frequency | Revolutions | ||
|---|---|---|---|
| 2 pole | 4 pole | 6 pole | |
| 25 | 1,500 | 750 | 500 |
| 60 | 3,600 | 1,800 | 1,200 |
| 100 | 6,000 | 3,000 | 2,000 |
Fig. 1,577.—Armature of Westinghouse turbine alternator with end bells removed showing method of bracing the coil ends.
Fig. 1,578.—Stationary armature of Westinghouse turbine alternator with part of the winding in place. Because of the small number of coils in a turbine alternator as compared with a slow speed machine of the same kva. rating, each coil carries a great amount of power on large load, particularly at times of short circuits or grounds on the external circuit. The "throw" of the coils is large, leaving a considerable part of the winding in the end turns unsupported by the armature core. For these reasons great stresses, which are dangerous, if effective means be not adopted to withstand them, may exist between the coils. The inductors are of such cross section that they can be made rigid and insulated satisfactorily. The end turns are given a fan like form as shown, affording ventilation and effective bracing as shown in fig. 1,577. Cord lashings are, except in the smallest frames, used only for holding in the small spacing blocks between the coils. They are not depended on to support the coils. Malleable iron braces, hard maple blocks, and brass or steel bolts with brass washers are used to withstand the mechanical stresses imposed on the armature coils by external short circuits.
From the table, it is evident that a large number of poles is not permissible, considering the high speed at which the turbine must be run.
Fig. 1,579.—Two pole radial slot field. Radial slot fields are used on very small and very large alternators. The field diameters are so small that the end turns of the winding can be effectively bound into place, such binding being necessary with a radial slot machine. The shaft and disc are a one piece forging of steel.
Ques. How is the high voltage obtained with so few poles?
Ans. There must be either numerous inductors per slot or numerous slots per pole.
Figs. 1,580 to 1,582.—Westinghouse two pole parallel slot field with ends removed showing construction. The parallel slot design of field construction is used in Westinghouse machines up to 10,000 kva. capacity. In fig. 1,581, the large holes at the end near the circumference of the cylinder are for the accommodation of the bolts that hold the bronze end discs and stub shafts. In winding, the cylinder is mounted on a horizontal turntable that rotates in a horizontal plane. The copper strap field coil winding is wound turn by turn under pressure and strip insulation is wound in between. When completed the turns are held rigidly in position with heavy brass wedges. An end disc made of bronze holds the stub shaft and is bolted to each end of the steel center. When the leads are attached to the collector rings the field is complete.
Ques. What form of armature is generally used?
Ans. A stationary armature.
Ques. What difficulty is experienced with revolving armatures?
Ans. The centrifugal force being considerable on account of the high speed, requires specially strong construction to resist it, consequently closed or nearly closed slots must be used.
Ques. How is the design of the rotor modified so as to reduce the centrifugal force?
Ans. It is made long and of small diameter.
Some examples of revolving fields are shown in figs. 1,579 to 1,584. Figs. 1,577 and 1,578 show some construction details of a stationary armature of turbine alternator.
Fig. 1,583.—Westinghouse two pole parallel slot turbine alternator field.
Fig. 1,584.—Westinghouse four pole parallel slot turbine alternator field.
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ELECTRICAL GUIDE, NO. 1
Containing the principles of Elementary Electricity, Magnetism, Induction, Experiments, Dynamos, Electric Machinery.
ELECTRICAL GUIDE, NO. 2
The construction of Dynamos, Motors, Armatures, Armature Windings, Installing of Dynamos.
ELECTRICAL GUIDE, NO. 3
Electrical Instruments, Testing, Practical Management of Dynamos and Motors.
ELECTRICAL GUIDE, NO. 4
Distribution Systems, Wiring, Wiring Diagrams, Sign Flashers, Storage Batteries.
ELECTRICAL GUIDE, NO. 5
Principles of Alternating Currents and Alternators.
ELECTRICAL GUIDE, NO. 6
Alternating Current Motors, Transformers, Converters, Rectifiers.
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Alternating Current Systems, Circuit Breakers, Measuring Instruments.
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Alternating Current Switch Boards, Wiring, Power Stations, Installation and Operation.
ELECTRICAL GUIDE, NO. 9
Telephone, Telegraph, Wireless, Bells, Lighting, Railways.
ELECTRICAL GUIDE, NO. 10
Modern Practical Applications of Electricity and Ready Reference Index of the 10 Numbers.