The fault we previously pointed out, of the generally accepted method of delineating a detached lever escapement, is not as conspicuous here as it is where the pallets are drawn with equidistant locking faces; that is, the inner angle of the entrance pallet (shown at s) does not have to be carried down on the arc d' as far to insure a continuous pallet action of ten degrees, as with the pallets with equidistant locking faces. Still, even here we have carried the angle s down about half a degree on the arc d', to secure a safe lock on the exit pallet.
If we study the large drawing, where we delineate the escape wheel ten inches in diameter, it will readily be seen that although we claim one and a half degrees lock, we really have only about one degree, inasmuch as the curve of the peripheral line m diverges from the line B f, and, as a consequence, the absolute lock of the tooth C on the locking face of the entrance pallet E is but about one degree. Under these conditions, if we did not extend the outer angle of the exit pallet at t down to the peripheral line m, we would scarcely secure one-half a degree of lock. This is true of both pallets. We must carry the pallet angles at r s n t down on the circles c'' d' if we would secure the lock and impulse we claim; that is, one and a half degrees lock and eight and a half degrees impulse.
Now, while the writer is willing to admit that a one-degree lock in a sound, well-made escapement is ample, still he is not willing to allow of a looseness of drawing to incorporate to the extent of one degree in any mechanical matter demanding such extreme accuracy as the parts of a watch. It has been claimed that such defects can, to a great extent, be remedied by setting the escapement closer; that is, by bringing the centers of the pallet staff and escape wheel nearer together. We hold that such a course is not mechanical and, further, that there is not the slightest necessity for such a policy.
By making the drawings large, as we have already suggested and insisted upon, we can secure an accuracy closely approximating perfection. As, for instance, if we wish to get a lock of one and a half degrees on the locking face of the entrance pallet E, we measure down on the arc c'' from its intersection with the peripheral line m one and a half degrees, and establish the point r and thus locate the outer angle of the entrance pallet E, so there will really be one and a half degrees of lock; and by measuring down on the arc d' ten degrees from its intersection with the peripheral line m, we locate the point s, which determines the position of the inner angle of the entrance pallet, and we know for a certainty that when this inner angle is freed from the tooth it will be after the pallet (and, of course, the lever) has passed through exactly ten degrees of angular motion.
For locating the inner angle of the exit pallet, we measure on the arc d', from its intersection with the peripheral line m, eight and a half degrees, and establish the point n, which locates the position of this inner angle; and, of course, one and a half degrees added on the arc d' indicates the extent of the lock on this pallet. Such drawings not only enable us to theorize to extreme exactness, but also give us proportionate measurements, which can be carried into actual construction.
We will now take up the club-tooth form of the lever escapement. This form of tooth has in the United States and in Switzerland almost entirely superceded the ratchet tooth. The principal reason for its finding so much favor is, we think, chiefly owing to the fact that this form of tooth is better able to stand the manipulations of the able-bodied watchmaker, who possesses more strength than skill. We will not pause now, however, to consider the comparative merits of the ratchet and club-tooth forms of the lever escapement, but leave this part of the theme for discussion after we have given full instructions for delineating both forms.
With the ratchet-tooth lever escapement all of the impulse must be derived from the pallets, but in the club-tooth escapement we can divide the impulse planes between the pallets and the teeth to suit our fancy; or perhaps it would be better to say carry out theories, because we have it in our power, in this form of the lever escapement, to indulge ourselves in many changes of the relations of the several parts. With the ratchet tooth the principal changes we could make would be from pallets with equidistant lockings to circular pallets. The club-tooth escape wheel not only allows of circular pallets and equidistant lockings, but we can divide the impulse between the pallets and the teeth in such a way as will carry out many theoretical advantages which, after a full knowledge of the escapement action is acquired, will naturally suggest themselves. In the escapement shown at Fig. 20 we have selected, as a very excellent example of this form of tooth, circular pallets of ten degrees fork action and ten and a half degrees of escape-wheel action.
It will be noticed that the pallets here are comparatively thin to those in general use; this condition is accomplished by deriving the principal part of the impulse from driving planes placed on the teeth. As relates to the escape-wheel action of the ten and one-half degrees, which gives impulse to the escapement, five and one-half degrees are utilized by the driving planes on the teeth and five by the impulse face of the pallet. Of the ten degrees of fork action, four and a half degrees relate to the impulse face of the teeth, one and a half degrees to lock, and four degrees to the driving plane of the pallets.
In delineating such a club-tooth escapement, we commence, as in former examples, by first assuming the center of the escape wheel at A, and with the dividers set at five inches sweeping the arc a a. Through A we draw the vertical line A B'. On the arc a a, and each side of its intersection with the line A B', we lay off thirty degrees, as in former drawings, and through the points so established on the arc a a we draw the radial lines A b and A c. From the intersection of the radial line A b with the arc a we draw the line h h at right angles to A b. Where the line h intersects the radial lines A B' is located the center of the pallet staff, as shown at B. Inasmuch as we decided to let the pallet utilize five degrees of escape-wheel action, we take a space of two and a half degrees in the dividers, and on the arc a a lay off the said two and a half degrees to the left of this intersection, and through the point so established draw the radial line A g. From B as a center we sweep the arc d d so it passes through the point of intersection of the arc a with the line A g.
We again lay off two and a half degrees from the intersection of the line A b with the arc a, but this time to the right of said intersection, and through the point so established, and from B as a center, we sweep the arc e. From the intersection of the radial line A g with the arc a we lay off to the left five and a half degrees on said arc, and through the point so established draw the radial line A f. With the dividers set at five inches we sweep the short arc m from B as a center. From the intersection of the line h B h' with the arc m we lay off on said arc and above the line h' four and a half degrees, and through the point so established draw the line B j.
We next set the dividers so they embrace the space on the radial line A b between its intersection with the line B j and the center A, and from A as a center sweep the arc i, said arc defining the addendum of the escape-wheel teeth. We draw a line from the intersection of the radial line A f with the arc i to the intersection of the radial line A g with the arc a, and thus define the impulse face of the escape-wheel tooth D. For defining the locking face of the tooth we draw a line at an angle of twenty-four degrees to the line A g, as previously described. The back of the tooth is defined with a curve swept from some point on the addendum circle i, such as our judgment will dictate.
In the drawing shown at Fig. 20 the radius of this curve was obtained by taking eleven and a half degrees from the degree arc of 5" radius in the dividers, and setting one leg at the intersection of the radial line A f with the arc i, and placing the other on the line i, and allowing the point so established to serve as a center, the arc was swept for the back of the tooth, the small circle at n denoting one of the centers just described. The length for the face of the tooth was obtained by taking eleven degrees from the degree arc just referred to and laying that space off on the line p, which defined the face of the tooth. The line B k is laid off one and a half degrees below B h on the arc m. The extent of this arc on the arc d defines the locking face of the entrance pallet. We set off four degrees on the arc m below the line B k, and through the point so established draw the line B l. We draw a line from the intersection of the line A g with the line c h to the intersection of the arc e with the line c l, and define the impulse face of the entrance pallet.
Before we proceed to delineate the exit pallet of our escapement, let us reason on the relations of the several parts.
The club-tooth lever escapement is really the most complicated escapement made. We mean by this that there are more factors involved in the problem of designing it correctly than in any other known escapement. Most—we had better say all, for there are no exceptions which occur to us—writers on the lever escapement lay down certain empirical rules for delineating the several parts, without giving reasons for this or that course. For illustration, it is an established practice among escapement makers to employ tangential lockings, as we explained and illustrated in Fig. 16.
Now, when we adopt circular pallets and carry the locking face of the entrance pallet around to the left two and a half degrees, the true center for the pallet staff, if we employ tangent lockings, would be located on a line drawn tangent to the circle a a from its intersection with the radial line A k, Fig. 21. Such a tangent is depicted at the line s l'. If we reason on the situation, we will see that the line A k is not at right angles to the line s l; and, consequently, the locking face of the entrance pallet E has not really the twelve-degree lock we are taught to believe it has.
We will not discuss these minor points further at present, but leave them for subsequent consideration. We will say, however, that we could locate the center of the pallet action at the small circle B' above the center B, which we have selected as our fork-and-pallet action, and secure a perfectly sound escapement, with several claimed advantages.
Let us now take up the delineation of the exit pallet. It is very easy to locate the outer angle of this pallet, as this must be situated at the intersection of the addendum circle i and the arc g, and located at o. It is also self-evident that the inner or locking angle must be situated at some point on the arc h. To determine this location we draw the line B c from B (the pallet center) through the intersection of the arc h with the pitch circle a.
Again, it follows as a self-evident fact, if the pallet we are dealing with was locked, that is, engaged with the tooth D'', the inner angle n of the exit pallet would be one and a half degrees inside the pitch circle a. With the dividers set at 5", we sweep the short arc b b, and from the intersection of this arc with the line B c we lay off ten degrees, and through the point so established, from B, we draw the line B d. Below the point of intersection of the line B d with the short arc b b we lay off one and a half degrees, and through the point thus established we draw the line B e.
The intersection of the line B e with the arc h, which we will term the point n, represents the location of the inner angle of the exit pallet. We have already explained how we located the position of the outer angle at o. We draw the line n o and define the impulse face of the exit pallet. If we mentally analyze the problem in hand, we will see that as the exit pallet vibrates through its ten degrees of arc the line B d and B c change places, and the tooth D'' locks one and a half degrees. To delineate the locking face of the exit pallet, we erect a perpendicular to the line B e from the point n, as shown by the line n p.
From n as a center we sweep the short arc t t, and from its intersection with the line n p we lay off twelve degrees, and through the point so established we draw the line n u, which defines the locking face of the exit pallet. We draw the line o o' parallel with n u and define the outer face of said pallet. In Fig. 21 we have not made any attempt to show the full outline of the pallets, as they are delineated in precisely the same manner as those previously shown.
We shall next describe the delineation of a club-tooth escapement with pallets having equidistant locking faces; and in Fig. 22 we shall show pallets with much wider arms, because, in this instance, we shall derive more of the impulse from the pallets than from the teeth. We do this to show the horological student the facility with which the club-tooth lever escapement can be manipulated. We wish also to impress on his mind the facts that the employment of thick pallet arms and thin pallet arms depends on the teeth of the escape wheel for its efficiency, and that he must have knowledge enough of the principles of action to tell at a glance on what lines the escapement was constructed.
Suppose, for illustration, we get hold of a watch which has thin pallet arms, or stones, if they are exposed pallets, and the escape was designed for pallets with thick arms. There is no sort of tinkering we can do to give such a watch a good motion, except to change either the escape wheel or the pallets. If we know enough of the lever escapement to set about it with skill and judgment, the matter is soon put to rights; but otherwise we can look and squint, open and close the bankings, and tinker about till doomsday, and the watch be none the better.
In drawing a club-tooth lever escapement with equidistant locking, we commence, as on former occasions, by producing the vertical line A k, Fig. 22, and establishing the center of the escape wheel at A, and with the dividers set at 5" sweep the pitch circle a. On each side of the intersection of the vertical line A k with the arc a we set off thirty degrees on said arc, and through the points so established draw the radial lines A b and A c.
From the intersection of the radial line A b with the arc a lay off three and a half degrees to the left of said intersection on the arc a, and through the point so established draw the radial line A e. From the intersection of the radial line A b with the arc a erect the perpendicular line f, and at the crossing or intersection of said line with the vertical line A k establish the center of the pallet staff, as indicated by the small circle B. From B as a center sweep the short arc l with a 5" radius; and from the intersection of the radial line A b with the arc a continue the line f until it crosses the short arc l, as shown at f'. Lay off one and a half degrees on the arc l below its intersection with the line f', and from B as a center draw the line B i through said intersection. From B as a center, through the intersection of the radial line A b and the arc a, sweep the arc g.
The space between the lines B f' and B i on the arc g defines the extent of the locking face of the entrance pallet C. The intersection of the line B f' with the arc g we denominate the point o, and from this point as a center sweep the short arc p with a 5" radius; and on this arc, from its intersection with the radial line A b, lay off twelve degrees, and through the point so established, from o as a center, draw the radial line o m, said line defining the locking face of the entrance pallet C.
It will be seen that this gives a positive "draw" of twelve degrees to the entrance pallet; that is, counting to the line B f'. In this escapement as delineated there is perfect tangential locking. If the locking face of the entrance-pallet stone at C was made to conform to the radial line A b, the lock of the tooth D at o would be "dead"; that is, absolutely neutral. The tooth D would press the pallet C in the direction of the arrow x, toward the center of the pallet staff B, with no tendency on the part of the pallet to turn on its axis B. Theoretically, the pallet with the locking face cut to coincide with the line A b would resist movement on the center B in either direction indicated by the double-headed arrow y.
A pallet at C with a circular locking face made to conform to the arc g, would permit movement in the direction of the double-headed arrow y with only mechanical effort enough to overcome friction. But it is evident on inspection that a locking face on the line A b would cause a retrograde motion of the escape wheel, and consequent resistance, if said pallet was moved in either direction indicated by the double-headed arrow y. Precisely the same conditions obtain at the point u, which holds the same relations to the exit pallet as the point o does to the entrance pallet C.
The arc (three and a half degrees) of the circle a embraced between the radial lines A b and A e determines the angular motion of the escape wheel utilized by the escape-wheel tooth. To establish and define the extent of angular motion of the escape wheel utilized by the pallet, we lay off seven degrees on the arc a from the point o and establish the point n, and through the point n, from B as a center, we sweep the short arc n'. Now somewhere on this arc n' will be located the inner angle of the entrance pallet. With a carefully-made drawing, having the escape wheel 10" in diameter, it will be seen that the arc a separates considerably from the line, B f' where it crosses the arc n'.
It will be remembered that when drawing the ratchet-tooth lever escapement a measurement of eight and a half degrees was made on the arc n' down from its intersection with the pitch circle, and thus the inner angle of the pallet was located. In the present instance the addendum line w becomes the controlling arc, and it will be further noticed on the large drawing that the line B h at its intersection with the arc n' approaches nearer to the arc w than does the line B f' to the pitch circle a; consequently, the inner angle of the pallet should not in this instance be carried down on the arc n' so far to correct the error as in the ratchet tooth.
Reason tells us that if we measure ten degrees down on the arc n' from its intersection with the addendum circle w we must define the position of the inner angle of the entrance pallet. We name the point so established the point r. The outer angle of this pallet is located at the intersection of the radial line A b with the line B i; said intersection we name the point v. Draw a line from the point v to the point r, and we define the impulse face of the entrance pallet; and the angular motion obtained from it as relates to the pallet staff embraces six degrees.
Measured on the arc l, the entire ten degrees of angular motion is as follows: Two and a half degrees from the impulse face of the tooth, and indicated between the lines B h and B f; one and a half degrees lock between the lines B f' and B i; six degrees impulse from pallet face, entrance between the lines B i and B j.
Grossmann and Britten, in all their delineations of the club-tooth escapement, show the exit pallet as disengaged. To vary from this beaten track we will draw our exit pallet as locked. There are other reasons which prompt us to do this, one of which is, pupils are apt to fall into a rut and only learn to do things a certain way, and that way just as they are instructed.
To illustrate, the writer has met several students of the lever escapement who could make drawings of either club or ratchet-tooth escapement with the lock on the entrance pallet; but when required to draw a pallet as illustrated at Fig. 23, could not do it correctly. Occasionally one could do it, but the instances were rare. A still greater poser was to request them to delineate a pallet and tooth when the action of escaping was one-half or one-third performed; and it is easy to understand that only by such studies the master workman can thoroughly comprehend the complications involved in the club-tooth lever escapement.
As an illustration: Two draughtsmen, employed by two competing watch factories, each designs a club-tooth escapement. We will further suppose the trains and mainspring power used by each concern to be precisely alike. But in practice the escapement of the watches made by one factory would "set," that is, if you stopped the balance dead still, with the pin in the fork, the watch would not start of itself; while the escapement designed by the other draughtsman would not "set"—stop the balance dead as often as you choose, the watch would start of itself. Yet even to experienced workmen the escape wheels and pallets looked exactly alike. Of course, there was a difference, and still none of the text-books make mention of it.
For the present we will go on with delineating our exit pallet. The preliminaries are the same as with former drawings, the instructions for which we need not repeat. Previous to drawing the exit pallet, let us reason on the matter. The point r in Fig. 23 is located at the intersection of pitch circle a and the radial line A c; and this will also be the point at which the tooth C will engage the locking face of the exit pallet.
This point likewise represents the advance angle of the engaging tooth. Now if we measure on the arc k (which represents the locking faces of both pallets) downward one and a half degrees, we establish the lock of the pallet E. To get this one and a half degrees defined on the arc k, we set the dividers at 5", and from B as a center sweep the short arc i, and from the intersection of the arc i with the line B e we lay off on said arc i one and a half degrees, and through the point so established draw the line B f.
Now the space on the arc k between the lines B e and B f defines the angular extent of the locking face. With the dividers set at 5" and one leg resting at the point r, we sweep the short arc t, and from the intersection of said arc with the line A c we draw the line n p; but in doing so we extend it (the line) so that it intersects the line B f, and at said intersection is located the inner angle of the exit pallet. This intersection we will name the point n.
From the intersection of the line B e with the arc i we lay off two and a half degrees on said arc, and through the point so established we draw the line B g. The intersection of this line with the arc k we name the point z. With one leg of our dividers set at A we sweep the arc l so it passes through the point z. This last arc defines the addendum of the escape-wheel teeth. From the point r on the arc a we lay off three and a half degrees, and through the point so established draw the line A j.
The intersection of this line with the addendum arc l locates the outer angle of the impulse planes of the teeth, and we name it the point x. From the point r we lay off on the arc a seven degrees and establish the point v, which defines the extent of the angular motion of the escape wheel utilized by pallet. Through the point v, from B as a center, we sweep the short arc m. It will be evident on a moment's reflection that this arc m must represent the path of movement of the outer angle of the exit pallet, and if we measure down ten degrees from the intersection of the arc l with the arc m, the point so established (which we name the point s) must be the exact position of the outer angle of the pallet during locking. We have a measure of ten degrees on the arc m, between the lines B g and B h, and by taking this space in the dividers and setting one leg at the intersection of the arc l with the arc m, and measuring down on m, we establish the point s. Drawing a line from point n to point s we define the impulse face of the pallet.
It is next proposed we apply the theories we have been considering and make an enlarged model of an escapement, as shown at Figs. 24 and 25. This model is supposed to have an escape wheel one-fifth the size of the 10" one we have been drawing. In the accompanying cuts are shown only the main plate and bridges in full lines, while the positions of the escape wheel and balance are indicated by the dotted circles I B. The cuts are to no precise scale, but were reduced from a full-size drawing for convenience in printing. We shall give exact dimensions, however, so there will be no difficulty in carrying out our instructions in construction.
Perhaps it would be as well to give a general description of the model before taking up the details. A reduced side view of the complete model is given at Fig. 26. In this cut the escapement model shown at Figs. 24 and 25 is sketched in a rough way at R, while N shows a glass cover, and M a wooden base of polished oak or walnut. This base is recessed on the lower side to receive an eight-day spring clock movement, which supplies the motive power for the model. This base is recessed on top to receive the main plate A, Fig. 24, and also to hold the glass shade N in position. The base M is 2½" high and 8" diameter. The glass cover N can have either a high and spherical top, as shown, or, as most people prefer, a flattened oval.
The main plate A is of hard spring brass, 1/10" thick and 6" in diameter; in fact, a simple disk of the size named, with slightly rounded edges. The top plate, shown at C, Figs. 24 and 25, is 1/8" thick and shaped as shown. This plate (C) is supported on two pillars 1/2" in diameter and 1-1/4" high. Fig. 25 is a side view of Fig. 24 seen in the direction of the arrow p. The cock D is also of 1/8" spring brass shaped as shown, and attached by the screw f and steady pins s s to the top plate C. The bridge F G carries the top pivots of escape wheel and pallet staff, and is shaped as shown at the full outline. This bridge is supported on two pillars 1/2" high and 1/2" in diameter, one of which is shown at E, Fig. 25, and both at the dotted circles E E', Fig. 24.
To lay out the lower plate we draw the line a a so it passes through the center of A at m. At 1.3" from one edge of A we establish on the line a the point d, which locates the center of the escape wheel. On the same line a at 1.15" from d we establish the point b, which represents the center of the pallet staff. At the distance of 1.16" from b we establish the point c, which represents the center of the balance staff. To locate the pillars H, which support the top plate C, we set the dividers at 2.58", and from the center m sweep the arc n.
From the intersection of this arc with the line a (at r) we lay off on said arc n 2.1" and establish the points g g', which locate the center of the pillars H H. With the dividers set so one leg rests at the center m and the other leg at the point d, we sweep the arc t. With the dividers set at 1.33" we establish on the arc t, from the point d, the points e e', which locate the position of the pillars E E'. The outside diameter of the balance B is 3-5/8" with the rim 3/16" wide and 5/16" deep, with screws in the rim in imitation of the ordinary compensation balance.
Speaking of a balance of this kind suggests to the writer the trouble he experienced in procuring material for a model of this kind—for the balance, a pattern had to be made, then a casting made, then a machinist turned the casting up, as it was too large for an American lathe. A hairspring had to be specially made, inasmuch as a mainspring was too short, the coils too open and, more particularly, did not look well. Pallet jewels had to be made, and lapidists have usually poor ideas of close measurements. Present-day conditions, however, will, no doubt, enable the workman to follow our instructions much more readily.
In case the reader makes the bridges C and F, as shown in Fig. 27, he should locate small circles on them to indicate the position of the screws for securing these bridges to the pillars which support them, and also other small circles to indicate the position of the pivot holes d b for the escape wheel and pallet staff. In practice it will be well to draw the line a a through the center of the main plate A, as previously directed, and also establish the point d as therein directed.
The pivot hole d' for the escape wheel, and also the holes at e e and b, are now drilled in the bridge F. These holes should be about 1/16" in diameter. The same sized hole is also drilled in the main plate A at d. We now place a nicely-fitting steel pin in the hole d' in the bridge F and let it extend into the hole d in the main plate. We clamp the bridge F to A so the hole b comes central on the line a, and using the holes e e in F as guides, drill or mark the corresponding holes e' e' and b in the main plate for the pillars E E' and the pallet staff.
This plan will insure the escape wheel and pallet staff being perfectly upright. The same course pursued with the plate C will insure the balance being upright. The pillars which support the bridges are shaped as shown at Fig. 28, which shows a side view of one of the pillars which support the top plate or bridge C. The ends are turned to 1/4" in diameter and extend half through the plate, where they are held by screws, the same as in American movements.
The pillars (like H) can be riveted in the lower plate A, but we think most workmen will find it more satisfactory to employ screws, as shown at Fig. 29. The heads of such screws should be about 3/8" in diameter and nicely rounded, polished and blued. We would not advise jeweling the pivot holes, because there is but slight friction, except to the foot of the balance pivot, which should be jeweled with a plano-convex garnet.
The top pivots to the escape wheel should be capped with imitation rubies for appearance sake only, letting the cap settings be red gold, or brass red gilded. If real twelve-karat gold is employed the cost will not be much, as the settings are only about 3/8" across and can be turned very thin, so they will really contain but very little gold. The reason why we recommend imitation ruby cap jewels for the upper holes, is that such jewels are much more brilliant than any real stone we can get for a moderate cost. Besides, there is no wear on them.
The pallet jewels are also best made of glass, as garnet or any red stone will look almost black in such large pieces. Red carnelian has a sort of brick-red color, which has a cheap appearance. There is a new phosphorus glass used by optical instrument makers which is intensely hard, and if colored ruby-red makes a beautiful pallet jewel, which will afford as much service as if real stones were used; they are no cheaper than carnelian pallets, but much richer looking. The prettiest cap for the balance is one of those foilback stones in imitation of a rose-cut diamond.
In turning the staffs it is the best plan to use double centers, but a piece of Stubs steel wire that will go into a No. 40 wire chuck, will answer; in case such wire is used, a brass collet must be provided. This will be understood by inspecting Fig. 30, where L represents the Stubs wire and B N the brass collet, with the balance seat shown at k. The escape-wheel arbor and pallet staff can be made in the same way. The lower end of the escape wheel pivot is made about 1/4" long, so that a short piece of brass wire can be screwed upon it, as shown in Fig. 31, where h represents the pivot, A the lower plate, and the dotted line at p the brass piece screwed on the end of the pivot. This piece p is simply a short bit of brass wire with a female screw tapped into the end, which screws on to the pivot. An arm is attached to p, as shown at T. The idea is, the pieces T p act like a lathe dog to convey the power from one of the pivots of an old eight-day spring clock movement, which is secured by screws to the lower side of the main plate A. The plan is illustrated at Fig. 32, where l represents pivot of the eight-day clock employed to run the model. Counting the escape-wheel pivot of the clock as one, we take the third pivot from this in the clock train, placing the movement so this point comes opposite the escape-wheel pivot of the model, and screw the clock movement fast to the lower side of the plate A. The parts T, Fig. 33, are alike on both pivots.
To fully appreciate such a large escapement model as we have been describing, a person must see it with its great balance, nearly 4" across, flashing and sparkling in the show window in the evening, and the brilliant imitation ruby pallets dipping in and out of the escape wheel. A model of this kind is far more attractive than if the entire train were shown, the mystery of "What makes it go?" being one of the attractions. Such a model is, further, of great value in explaining to a customer what you mean when you say the escapement of his watch is out of order. Any practical workman can easily make an even $100 extra in a year by making use of such a model.
For explaining to customers an extra balance cock can be used to show how the jewels (hole and cap) are arranged. Where the parts are as large as they are in the model, the customer can see and understand for himself what is necessary to be done.
It is not to be understood that our advice to purchase the jewels for an extra balance cock conflicts with our recommending the reader not to jewel the holes of his model. The extra cock is to be shown, not for use, and is employed solely for explaining to a customer what is required when a pivot or jewel is found to be broken.
The screws which hold the plates in place should have heads about 3/8" in diameter, to be in proportion to the scale on which the balance and escape wheel are gotten up. There is much in the manner in which the screw heads are finished as regards the elegance of such a model. A perfectly flat head, no matter how highly polished, does not look well, neither does a flattened conehead, like Fig. 35. The best head for this purpose is a cupped head with chamfered edges, as shown at Fig. 34 in vertical section. The center b is ground and polished into a perfect concave by means of a metal ball. The face, between the lines a a, is polished dead flat, and the chamfered edge a c finished a trifle convex. The flat surface at a is bright, but the concave b and chamfer at c are beautifully blued. For a gilt-edged, double extra head, the chamfer at c can be "snailed," that is, ground with a suitable lap before bluing, like the stem-wind wheels on some watches.
There are two easy methods of removing the blue from the flat part of the screwhead at a. (1) Make a special holder for the screw in the end of a cement brass, as shown at E, Fig. 36, and while it is slowly revolving in the lathe touch the flat surface a with a sharpened pegwood wet with muriatic acid, which dissolves the blue coating of oxide of iron. (2) The surface of the screwhead is coated with a very thin coating of shellac dissolved in alcohol and thoroughly dried, or a thin coating of collodion, which is also dried. The screw is placed in the ordinary polishing triangle and the flat face at a polished on a tin lap with diamantine and oil. In polishing such surfaces the thinnest possible coating of diamantine and oil is smeared on the lap—in fact, only enough to dim the surface of the tin. It is, of course, understood that it is necessary to move only next to nothing of the material to restore the polish of the steel. The polishing of the other steel parts is done precisely like any other steel work.
The regulator is of the Howard pattern. The hairspring stud is set in the cock like the Elgin three-quarter-plate movement. The richest finish for such a model is frosted plates and bridges. The frosting should not be a fine mat, like a watch movement, but coarse-grained—in fact, the grain of the frosting should be proportionate to the size of the movement. The edges of the bridges and balance cock can be left smooth. The best process for frosting is by acid. Details for doing the work will now be given.
To do this frosting by acid nicely, make a sieve by tacking and gluing four pieces of thin wood together, to make a rectangular box without a bottom. Four pieces of cigar-box wood, 8" long by 1-1/2" wide, answer first rate. We show at A A A A, Fig. 37, such a box as if seen from above; with a side view, as if seen in the direction of the arrow a, at Fig. 38. A piece of India muslin is glued across the bottom, as shown at the dotted lines b b. By turning up the edges on the outside of the box, the muslin bottom can be drawn as tight as a drum head.
To do acid frosting, we procure two ounces of gum mastic and place in the square sieve, shown at Fig. 37. Usually more than half the weight of gum mastic is in fine dust, and if not, that is, if the gum is in the shape of small round pellets called "mastic tears," crush these into dust and place the dust in A. Let us next suppose we wish to frost the cock on the balance, shown at Fig. 39. Before we commence to frost, the cock should be perfectly finished, with all the holes made, the regulator cap in position, the screw hole made for the Howard regulator and the index arc engraved with the letters S and F.
It is not necessary the brass should be polished, but every file mark and scratch should be stoned out with a Scotch stone; in fact, be in the condition known as "in the gray." It is not necessary to frost any portion of the cock C, except the upper surface. To protect the portion of the cock not to be frosted, like the edges and the back, we "stop out" by painting over with shellac dissolved in alcohol, to which a little lampblack is added. It is not necessary the coating of shellac should be very thick, but it is important it should be well dried.
For illustration, let us suppose the back and edges of the cock at Fig. 39 are coated with shellac and it is laid flat on a piece of paper about a foot square to catch the excess of mastic. Holes should be made in this paper and also in the board on which the paper rests to receive the steady pins of the cock. We hold the sieve containing the mastic over the cock and, gently tapping the box A with a piece of wood like a medium-sized file handle, shake down a little snowstorm of mastic dust over the face of the cock C.
Exactly how much mastic dust is required to produce a nice frosting is only to be determined by practice. The way to obtain the knack is to frost a few scraps to "get your hand in." Nitric acid of full strength is used, dipping the piece into a shallow dish for a few seconds. A good-sized soup plate would answer very nicely for frosting the bottom plate, which, it will be remembered, is 6" in diameter.
After the mastic is sifted on, the cock should be heated up to about 250° F., to cause the particles of mastic to adhere to the surface. The philosophy of the process is, the nitric acid eats or dissolves the brass, leaving a little brass island the size of the particle of mastic which was attached to the surface. After heating to attach the particles of mastic, the dipping in nitric acid is done as just described. Common commercial nitric acid is used, it not being necessary to employ chemically pure acid. For that matter, for such purposes the commercial acid is the best.
After the acid has acted for fifteen or twenty seconds the brass is rinsed in pure water to remove the acid, and dried by patting with an old soft towel, and further dried by waving through the air. A little turpentine on a rag will remove the mastic, but turpentine will not touch the shellac coating. The surface of the brass will be found irregularly acted upon, producing a sort of mottled look. To obtain a nice frosting the process of applying the mastic and etching must be repeated three or four times, when a beautiful coarse-grain mat or frosting will be produced.
The shellac protection will not need much patching up during the three or four bitings of acid, as the turpentine used to wash off the mastic does not much affect the shellac coating. All the screw holes like s s and d, also the steady pins on the back, are protected by varnishing with shellac. The edges of the cocks and bridges should be polished by rubbing lengthwise with willow charcoal or a bit of chamois skin saturated with oil and a little hard rouge scattered upon it. The frosting needs thorough scratch-brushing.