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Date: Thu, 18 Oct 2007 14:51:27 GMT
From: Pavel May <pmay@janestcapital.com>
To: freebsd-gnats-submit@FreeBSD.org
Subject: newfs on large partition from 3Ware 9550SX produces kernel panic
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>Number:         117301
>Category:       i386
>Synopsis:       newfs on large partition from 3Ware 9550SX produces kernel panic
>Confidential:   no
>Severity:       serious
>Priority:       high
>Responsible:    freebsd-i386
>State:          closed
>Quarter:        
>Keywords:       
>Date-Required:  
>Class:          sw-bug
>Submitter-Id:   current-users
>Arrival-Date:   Thu Oct 18 15:00:07 UTC 2007
>Closed-Date:    Mon Oct 22 01:54:05 UTC 2007
>Last-Modified:  Mon Oct 22 01:54:05 UTC 2007
>Originator:     Pavel May
>Release:        6.2-Release
>Organization:
Jane Street Capital, LLC
>Environment:
>Description:
Hardware: Penguin Relion 102 (P4 3.6GHz, HT and SpeedStep disabled in BIOS)
RAID: 3Ware 9550SX-4LP, 4 x 320 GiB SATA HDDs; RAID-5 of HDDs 1-3, HDD4
as hot spare, latest/greatest BIOS/Firmware.

Booting is set directly off the controller.
Installed FreeBSD 6.2-R (i386). OS slice (da0s1) is 10GiB. da0s2 is the
rest of the RAID, with partitions a and b spliting it down the middle.

(Fdisk output, bsdlabel output, and dmesg output are all attached).

Trying to newfs (default settings) a 300GiB /dev/da0s2a produces a
repeatable kernel panic. 

Disabling ACPI at boot, and/or booting to single-user mode didn't make a
difference.
>How-To-Repeat:
1) Install 6.2-R (i386) directly on the RAID-5
2) Slice/partition to duplicate the setup described
3) Try to newfs the large partitions.

>Fix:
Unknown.

Patch attached with submission follows:

mstore1 # fdisk /dev/da0
******* Working on device /dev/da0 *******
parameters extracted from in-core disklabel are:
cylinders=77806 heads=255 sectors/track=63 (16065 blks/cyl)

Figures below won't work with BIOS for partitions not in cyl 1
parameters to be used for BIOS calculations are:
cylinders=77806 heads=255 sectors/track=63 (16065 blks/cyl)

Media sector size is 512
Warning: BIOS sector numbering starts with sector 1
Information from DOS bootblock is:
The data for partition 1 is:
sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
    start 63, size 20964762 (10236 Meg), flag 80 (active)
        beg: cyl 0/ head 1/ sector 1;
        end: cyl 1023/ head 254/ sector 63
The data for partition 2 is:
sysid 165 (0xa5),(FreeBSD/NetBSD/386BSD)
    start 20964825, size 1228988565 (600092 Meg), flag 0
        beg: cyl 1023/ head 255/ sector 63;
        end: cyl 1023/ head 254/ sector 63
The data for partition 3 is:
<UNUSED>
The data for partition 4 is:
<UNUSED>

------------------------------------------------------------------------------

mstore1 # bsdlabel /dev/da0s1
# /dev/da0s1:
8 partitions:
#        size   offset    fstype   [fsize bsize bps/cpg]
  a:  1048576        0    4.2BSD     2048 16384     8 
  b:  8337040  1048576      swap                    
  c: 20964762        0    unused        0     0         # "raw" part, don't edit
  d:  1048576  9385616    4.2BSD     2048 16384     8 
  e:  1048576 15650448    4.2BSD     2048 16384     8 
  f:  4265738 16699024    4.2BSD     2048 16384 28552 
  g:  5216256 10434192    4.2BSD     2048 16384 28552 

mstore1# bsdlabel /dev/da0s2
# /dev/da0s2:
8 partitions:
#        size   offset    fstype   [fsize bsize bps/cpg]
  a: 614494258       16    unused        0     0       
  b: 614494200 614494275    unused        0     0       
  c: 1228988565        0    unused        0     0         # "raw" part, don't edit

------------------------------------------------------------------------------

mstore1 # dmesg
Copyright (c) 1992-2007 The FreeBSD Project.
Copyright (c) 1979, 1980, 1983, 1986, 1988, 1989, 1991, 1992, 1993, 1994
	The Regents of the University of California. All rights reserved.
FreeBSD is a registered trademark of The FreeBSD Foundation.
FreeBSD 6.2-RELEASE #0: Fri Jan 12 11:05:30 UTC 2007
    root@dessler.cse.buffalo.edu:/usr/obj/usr/src/sys/SMP
Timecounter "i8254" frequency 1193182 Hz quality 0
CPU: Intel(R) Pentium(R) 4 CPU 3.60GHz (3591.02-MHz 686-class CPU)
  Origin = "GenuineIntel"  Id = 0xf64  Stepping = 4
  Features=0xbfebfbff<FPU,VME,DE,PSE,TSC,MSR,PAE,MCE,CX8,APIC,SEP,MTRR,PGE,MCA,CMOV,PAT,PSE36,CLFLUSH,DTS,ACPI,MMX,FXSR,SSE,SSE2,SS,HTT,TM,PBE>
  Features2=0xe59d<SSE3,RSVD2,MON,DS_CPL,EST,TM2,CNTX-ID,CX16,<b14>,<b15>>
  AMD Features=0x20100000<NX,LM>
  AMD Features2=0x1<LAHF>
real memory  = 2147418112 (2047 MB)
avail memory = 2096300032 (1999 MB)
ACPI APIC Table: <IESC   OEMAPIC >
ioapic0 <Version 2.0> irqs 0-23 on motherboard
ioapic1 <Version 2.0> irqs 24-47 on motherboard
ioapic2 <Version 2.0> irqs 48-71 on motherboard
kbd1 at kbdmux0
ath_hal: 0.9.17.2 (AR5210, AR5211, AR5212, RF5111, RF5112, RF2413, RF5413)
acpi0: <IESC OEMRSDT> on motherboard
acpi_bus_number: can't get _ADR
acpi_bus_number: can't get _ADR
acpi_bus_number: can't get _ADR
acpi_bus_number: can't get _ADR
acpi0: Power Button (fixed)
acpi_bus_number: can't get _ADR
acpi_bus_number: can't get _ADR
Timecounter "ACPI-fast" frequency 3579545 Hz quality 1000
acpi_timer0: <24-bit timer at 3.579545MHz> port 0x808-0x80b on acpi0
cpu0: <ACPI CPU> on acpi0
pcib0: <ACPI Host-PCI bridge> port 0xcf8-0xcff on acpi0
pci0: <ACPI PCI bus> on pcib0
pcib1: <ACPI PCI-PCI bridge> irq 16 at device 1.0 on pci0
pci1: <ACPI PCI bus> on pcib1
pcib2: <ACPI PCI-PCI bridge> at device 0.0 on pci1
pci2: <ACPI PCI bus> on pcib2
3ware device driver for 9000 series storage controllers, version: 3.60.02.012
twa0: <3ware 9000 series Storage Controller> port 0xac00-0xac3f mem 0xfa000000-0xfbffffff,0xfc6ff000-0xfc6fffff irq 24 at device 1.0 on pci2
twa0: [GIANT-LOCKED]
twa0: DEBUG: (0x04: 0x00FB): BBU and HBA state out of sync: 
twa0: ERROR: (0x04: 0x005F): Cache synchronization failed; some data lost: unit=0
twa0: INFO: (0x04: 0x0056): Battery charging completed: 
twa0: INFO: (0x04: 0x0053): Battery capacity test is overdue: 
twa0: WARNING: (0x04: 0x0008): Unclean shutdown detected: unit=0
twa0: INFO: (0x15: 0x1300): Controller details:: Model 9550SX-4LP, 4 ports, Firmware FE9X 3.08.02.007, BIOS BE9X 3.08.00.002
pci1: <base peripheral, interrupt controller> at device 0.1 (no driver attached)
pcib3: <ACPI PCI-PCI bridge> at device 0.2 on pci1
pci3: <ACPI PCI bus> on pcib3
pci1: <base peripheral, interrupt controller> at device 0.3 (no driver attached)
pcib4: <ACPI PCI-PCI bridge> irq 16 at device 28.0 on pci0
pci4: <ACPI PCI bus> on pcib4
pcib5: <ACPI PCI-PCI bridge> irq 16 at device 28.4 on pci0
pci5: <ACPI PCI bus> on pcib5
bge0: <Broadcom BCM5750 B1, ASIC rev. 0x4101> mem 0xfc8f0000-0xfc8fffff irq 16 at device 0.0 on pci5
miibus0: <MII bus> on bge0
brgphy0: <BCM5750 10/100/1000baseTX PHY> on miibus0
brgphy0:  10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, 1000baseTX, 1000baseTX-FDX, auto
bge0: Ethernet address: 00:a0:d1:e5:1b:9e
pcib6: <ACPI PCI-PCI bridge> irq 17 at device 28.5 on pci0
pci6: <ACPI PCI bus> on pcib6
bge1: <Broadcom BCM5750 B1, ASIC rev. 0x4101> mem 0xfc9f0000-0xfc9fffff irq 17 at device 0.0 on pci6
miibus1: <MII bus> on bge1
brgphy1: <BCM5750 10/100/1000baseTX PHY> on miibus1
brgphy1:  10baseT, 10baseT-FDX, 100baseTX, 100baseTX-FDX, 1000baseTX, 1000baseTX-FDX, auto
bge1: Ethernet address: 00:a0:d1:e5:1b:9f
uhci0: <UHCI (generic) USB controller> port 0xe080-0xe09f irq 23 at device 29.0 on pci0
uhci0: [GIANT-LOCKED]
usb0: <UHCI (generic) USB controller> on uhci0
usb0: USB revision 1.0
uhub0: Intel UHCI root hub, class 9/0, rev 1.00/1.00, addr 1
uhub0: 2 ports with 2 removable, self powered
uhci1: <UHCI (generic) USB controller> port 0xe000-0xe01f irq 19 at device 29.1 on pci0
uhci1: [GIANT-LOCKED]
usb1: <UHCI (generic) USB controller> on uhci1
usb1: USB revision 1.0
uhub1: Intel UHCI root hub, class 9/0, rev 1.00/1.00, addr 1
uhub1: 2 ports with 2 removable, self powered
ehci0: <Intel 82801GB/R (ICH7) USB 2.0 controller> mem 0xfebff800-0xfebffbff irq 23 at device 29.7 on pci0
ehci0: [GIANT-LOCKED]
usb2: EHCI version 1.0
usb2: companion controllers, 2 ports each: usb0 usb1
usb2: <Intel 82801GB/R (ICH7) USB 2.0 controller> on ehci0
usb2: USB revision 2.0
uhub2: Intel EHCI root hub, class 9/0, rev 2.00/1.00, addr 1
uhub2: 4 ports with 4 removable, self powered
pcib7: <ACPI PCI-PCI bridge> at device 30.0 on pci0
pci7: <ACPI PCI bus> on pcib7
pci7: <display, VGA> at device 1.0 (no driver attached)
isab0: <PCI-ISA bridge> at device 31.0 on pci0
isa0: <ISA bus> on isab0
atapci0: <Intel ICH7 UDMA100 controller> port 0x1f0-0x1f7,0x3f6,0x170-0x177,0x376,0xffa0-0xffaf at device 31.1 on pci0
ata0: <ATA channel 0> on atapci0
ata1: <ATA channel 1> on atapci0
atapci1: <Intel ICH7 SATA300 controller> port 0xec00-0xec07,0xe880-0xe883,0xe800-0xe807,0xe480-0xe483,0xe400-0xe40f mem 0xfebffc00-0xfebfffff irq 19 at device 31.2 on pci0
ata2: <ATA channel 0> on atapci1
ata3: <ATA channel 1> on atapci1
pci0: <serial bus, SMBus> at device 31.3 (no driver attached)
acpi_button0: <Power Button> on acpi0
sio0: configured irq 4 not in bitmap of probed irqs 0
sio0: port may not be enabled
sio0: <16550A-compatible COM port> port 0x3f8-0x3ff irq 4 flags 0x10 on acpi0
sio0: type 16550A
atkbdc0: <Keyboard controller (i8042)> port 0x60,0x64 irq 1 on acpi0
atkbd0: <AT Keyboard> irq 1 on atkbdc0
kbd0 at atkbd0
atkbd0: [GIANT-LOCKED]
pmtimer0 on isa0
orm0: <ISA Option ROMs> at iomem 0xc0000-0xc7fff,0xcb000-0xccfff on isa0
ppc0: parallel port not found.
sc0: <System console> at flags 0x100 on isa0
sc0: VGA <16 virtual consoles, flags=0x300>
sio1: configured irq 3 not in bitmap of probed irqs 0
sio1: port may not be enabled
vga0: <Generic ISA VGA> at port 0x3c0-0x3df iomem 0xa0000-0xbffff on isa0
Timecounter "TSC" frequency 3591017352 Hz quality 800
Timecounters tick every 1.000 msec
acd0: CDROM <CD-224E-N/1.AA> at ata0-master UDMA33
da0 at twa0 bus 0 target 0 lun 0
da0: <AMCC 9550SX-4LP DISK 3.08> Fixed Direct Access SCSI-5 device 
da0: 100.000MB/s transfers
da0: 610330MB (1249955840 512 byte sectors: 255H 63S/T 77806C)




>Release-Note:
>Audit-Trail:

From: Pavel May <PMay@JaneStCapital.COM>
To: bug-followup@FreeBSD.org, pmay@janestcapital.com
Cc:  
Subject: Re: i386/117301: newfs on large partition from 3Ware 9550SX
	produces kernel panic
Date: Thu, 18 Oct 2007 18:32:06 -0400

 Tried the following additional things:
 
 1) Swapped out the kernel to the GENERIC (sysinstall put in SMP)
 2) Booted off a PLD Rescue CD (kernel 2.6.21.5), ext2-formatted the
 whole da0s2 (format finished sans any warnings or errors)
 
 Currently running IOZone up to the size of 300GiB to exercises the
 controller on the chance that it (the controller) is flaky somehow.
 

From: Pavel May <PMay@JaneStCapital.COM>
To: bug-followup@FreeBSD.org
Cc:  
Subject: Re: i386/117301: newfs on large partition from 3Ware 9550SX
	produces kernel panic
Date: Fri, 19 Oct 2007 11:48:44 -0400

 Hrmm... IOZone's testing forced the partition to go offline. Looks like
 it is at the hardware level. Seems that newfs on FreeBSD stresses things
 more than mkfs.ext2 under Linux. 
 
 Please close this bug.
 
 -Pavel
 
State-Changed-From-To: open->closed 
State-Changed-By: linimon 
State-Changed-When: Mon Oct 22 01:53:52 UTC 2007 
State-Changed-Why:  
apparently due to a hardware problem. 

http://www.freebsd.org/cgi/query-pr.cgi?pr=117301 
>Unformatted:
